2003 GMC SIERRA Engine Compartment Overview

Vehicle Damage Warnings
Also, in this book you willfind these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need helpfiguring out a specificnameofa
component, gage or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
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Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29Engine Fan Noise.........................................5-34
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-45
Rear Axle.......................................................5-46
Front Axle......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Front Turn Signal, Sidemarker and
Daytime Running Lamps.............................5-49
Roof Marker Lamps......................................5-51
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-52
Pickup Box Identification and Fender
Marker Lamps...........................................5-54
Taillamps.....................................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement
..............5-56
Section 5 Service and Appearance Care
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Engine Compartment Overview
When you lift the hood on the VORTEC™6000 V8 engine, you’ll see:
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A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Cleaner/Filter Restriction Indicator
D. Engine Oil Dipstick
E. Engine Oil Fill Cap
F. Automatic Transmission Dipstick
G. Fan
H. Remote Negative (−) Terminal (GND)
I. Remote Positive (+) Terminal
J. Power Steering Fluid Reservoir
K. Brake Fluid Reservoir
L. Underhood Fuse Block
M. Battery
N. Windshield Washer Fluid Reservoir
Engine Oil
If the CHECK OIL LEVEL light appears on the
instrument cluster, it means you need to check your
engine oil level right away. For more information,
see“CHECK OIL LEVEL”underDIC Warnings and
Messages on page 3-51.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It’s a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick has a yellow looped handle and
is located on the passenger’s side of the vehicle.
SeeEngine Compartment Overview on page 5-12for
more information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
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When to Add Engine Oil
If the oil is at or below the cross-hatched area at the dip
of the dipstick, then you’ll need to add at least one
quart of oil. But you must use the right kind. This part
explains what kind of oil to use. For engine oil crankcase
capacity, seeCapacities and Specifications on
page 5-99.
Notice:Don’t add too much oil. If your engine has
so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, your engine could be damaged.The engine oilfill cap is
located on the passenger’s
side valve cover.
SeeEngine Compartment Overview on page 5-12for
more information on location.
Be sure tofill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you’re through.
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Engine Air Cleaner/Filter
SeeEngine Compartment
Overview on page 5-12for
location of engine air
cleaner/filter and change
indicator (if equipped).
When to Inspect
If your vehicle is equipped with afilter change indicator
it lets you know when thefilter needs to be replaced.
Inspect the air cleaner/filter change indicator every
15,000 miles (25 000 km) and replace thefilter if
necessary. Vehicles without a change indicator inspect
the air cleaner/filter every 15,000 miles (25 000 km)
and replace thefilter every 30,000 miles (50 000 km).
If you are driving in dusty/dirty conditions, inspect
thefilter or change indicator at each engine oil change.
How to Inspect
Locate thefilter change indicator. When the change
indicator turns black or is in the red/orange“change”
zone, replace thefilter and reset the indicator.
To inspect the air cleaner/filter, remove thefilter from
the vehicle and lightly shakefilter to release loose dust
and dirt. If thefilter remains“caked”with dirt, a new
filter is required.
To inspect and replace thefilter and reset the indicator
(if equipped), do the following:
The air cleaner/filter assembly is located on the front
corner of the engine compartment on the passenger’s
side of the vehicle.
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Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C).Ifit’s colder than 50°F (10°C), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A coldfluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle forfive minutes if outside temperatures are
50°F (10°C) or more. If it’s colder than 50°F (10°C), you
may have to idle the engine longer. Should thefluid
level be low during this cold check, youmustcheck the
fluid hot before addingfluid. Checking thefluid hot
will give you a more accurate reading of thefluid level.
Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three minutes or more.Then, without shutting off the engine, follow these steps:
The transmission dipstick handle is located at the rear
of the engine compartment, on the passenger’s
side. SeeEngine Compartment Overview on page 5-12
for further information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
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What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOL®coolant which won’t damage
aluminum parts. If you use this coolant mixture,
you don’t need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn’t get the overheat warning.
Your engine could catchfire and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant mixture,
your engine could overheat and be badly damaged.
The repair cost wouldn’t be covered by your
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
Notice:If you use the proper coolant, you don’t
have to add extra inhibitors or additives which claim
to improve the system. These can be harmful.
Checking Coolant
The coolant surge tank is
located in the engine
compartment on the
passenger’s side of the
vehicle. SeeEngine
Compartment Overview on
page 5-12for more
information on location.
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