
Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transmission Fluid.........................5-19
Engine Coolant.............................................5-22
Radiator Pressure Cap..................................5-25
Engine Overheating.......................................5-26
Cooling System
............................................5-28
Engine Fan Noise
.........................................5-34
Power Steering Fluid
.....................................5-35Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-49
Tampering with Noise Control System
Prohibited.................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Taillamps.....................................................5-52
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
Inflation – Tire Pressure................................5-57
Dual Tire Operation.......................................5-58
Tire Inspection and Rotation...........................5-58
When It Is Time for New Tires.......................5-60
Section 5 Service and Appearance Care
5-1
2003 - Savana OM

Filling a Portable Fuel Container
{CAUTION:
Neverfill a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury
to you and others:
•Dispense gasoline only into approved
containers.
•Do notfill a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed or
on any surface other than the ground.
•Bring thefill nozzle in contact with the
inside of thefill opening before operating
the nozzle. Contact should be maintained
until thefilling is complete.
•Don’t smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start afire. These include liquids like fuel,
oil, coolant, brakefluid, windshield washer and
otherfluids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-9
2003 - Savana OM

A. Battery
B. Radiator Pressure Cap
C. Coolant Recovery Tank
D. Transmission Fluid Dipstick
E. Engine Oil Fill
F. Engine Oil Dipstick
G. Air Filter Restriction Indicator
H. Engine Air Cleaner/Filter
I. Power Steering Reservoir
J. Brake Master Cylinder
K. Windshield Washer Fluid
Engine Oil
Checking Engine Oil
It’s a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick has
a yellow handle and is
located near the center of
the engine compartment.
SeeEngine Compartment
Overview on page 5-12
for more information
on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
5-13
2003 - Savana OM

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmissionfluid
level is when the engine oil is changed.
Change both thefluid andfilter every 50,000 miles
(83,000 km) if the vehicle’s GVWR is over 8,600 or if
the vehicle is mainly driven under one or more of these
conditions:
•In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
•In hilly or mountainous terrain.
•When doing frequent trailer towing.
•Uses such as found in taxi, police or delivery
service.
If your vehicle’s GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions,
change thefluid andfilter every 100,000 miles
(166 000 km).
SeePart A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too littlefluid can damage
your transmission. Too much can mean that some
of thefluid could come out and fall on hot engine
part or exhaust system parts, starting afire.
Too littlefluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmissionfluid.
Wait at least 30 minutes before checking the
transmissionfluid level if you have been driving:
•When outside temperatures are above 90°F (32°C).
•At high speed for quite a while.
•In heavy traffic–especially in hot weather.
•While pulling a trailer.
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2003 - Savana OM

How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transmissionfluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-18.
Using a funnel, addfluid down the transmission dipstick
tube only after checking the transmissionfluid while it
is hot. (A cold check is used only as a reference.)
If thefluid level is low, add only enough of the proper
fluid to bring the level up to the HOT area for a hot
check. It doesn’t take muchfluid, generally less than
one pint (0.5 L).Don’t overfill.
Notice:We recommend you use onlyfluid labeled
DEXRON
®-III, becausefluid with that label is
made especially for your automatic transmission.
Damage caused byfluid other than DEXRON
®-III
is not covered by your new vehicle warranty.
•After addingfluid, recheck thefluid level as
described under″How to Check.″
•When the correctfluid level is obtained, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle isfilled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occursfirst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F(−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
5-22
2003 - Savana OM

Checking Brake Fluid
You can check the brake
fluid without taking off
the cap.
Just look at the brakefluid reservoir. Thefluid level
should be above MIN. If it isn’t, have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brakefluid, use only DOT-3 brake
fluid. Use new brakefluid from a sealed container
only. SeePart D: Recommended Fluids and Lubricants
on page 6-18.Always clean the brakefluid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind offluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brakefluid.
Notice:
•Using the wrongfluid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind offluid.
•If you spill brakefluid on your vehicle’s painted
surfaces, the paintfinish can be damaged.
Be careful not to spill brakefluid on your
vehicle. If you do, wash it off immediately.
See“Appearance Care”in the Index.
5-38
2003 - Savana OM

Capacities......................................................5-98
Capacities and Specifications............................5-97
Carbon Monoxide...........................4-24, 4-31, 2-30
Care of
Safety Belts................................................5-85
Your Cassette Tape Player............................3-74
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cargo Door Relocking....................................... 2-9
Cargo Vans and Cab and Chassis Models
with an Air Bag Off Switch............................1-48
Cargo Vans and Cab and Chassis Models
without an Air Bag Off Switch........................1-47
Cargo Vans with a Passenger Air Bag and
an Air Bag Off Switch, Passenger Vans and
Cab and Chassis Models..............................1-36
Cargo Vans with a Passenger Air Bag and
without an Air Bag Off Switch........................1-39
Cassette Tape Messages.................................3-57
Cassette Tape Player Service...........................6-12
CD Adapter Kits.............................................3-57
Center High Mounted Stoplamp
(CHMSL) ............................................3-14, 5-54
Center Passenger Position,
Safety Belts........................................1-23, 1-24
Chains, Tires..................................................5-65
Charging System Light....................................3-29Check
Engine Light...............................................3-33
Gages Warning Light...................................3-39
Check Engine Light.........................................3-33
Checking Brake Fluid......................................5-38
Checking Coolant............................................5-24
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-75
Chemical Paint Spotting...................................5-88
Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-36
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-33
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a Center
Seat Position...................................1-56, 1-57
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-54
Securing a Child Restraint in the Right
Front Seat Position...................................1-58
Top Strap...................................................1-49
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-45
3
2003 - Savana OM

Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Glass Surfaces...............................................5-84
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Headlamp High/Low Beam Changer.................... 3-7
Headlamp Wiring............................................5-91
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-52
Halogen Bulbs............................................5-50
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-41
Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn ............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-29How to Add Coolant to the Radiator..................5-31
How to Add Fluid............................................5-22
How to Check........................................5-19, 5-57
How to Check Lubricant...................................5-47
How to Check Power Steering Fluid..................5-35
How to Inspect the Engine Air Cleaner/Filter..........5-18
How to Reset the CHANGE ENGINE OIL Light......5-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-35
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-32
If You’re Caught in a Blizzard...........................4-26
Ignition Positions.............................................2-21
Ignition Transmission Lock Check......................6-15
Infants and Young Children, Restraints...............1-36
Inflation–Tire Pressure...................................5-57
Inside Day/Night Rearview Mirror......................2-32
7
2003 - Savana OM