2003 GMC SAVANA wheel

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-12
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)........................6-12
At Each Fuel Fill..........................................6-12
At Least Once a Month.................................6-12
At Least Twice a Year...................................6-13At Least Once a Year...................................6-13
Part C: Periodic Maintenance Inspections.........6-16
Steering and Suspension Inspection................6-16
Exhaust System Inspection............................6-16
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-16
Throttle System Inspection.............................6-17
Rear Axle Service.........................................6-17
Transfer Case and Front Axle
(All-Wheel Drive) Inspection........................6-17
Brake System Inspection................................6-17
Part D: Recommended Fluids
and Lubricants..........................................6-18
Part E: Maintenance Record...........................6-20
Section 6 Maintenance Schedule
6-1
2003 - Savana OM

22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven in
dusty/dirty conditions, inspectfilter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Clean and repack the front wheel bearings
(or at each brake relining, whichever occursfirst).❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuelfilter.An Emission Control Service.
(See footnote†.)
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.37,500 Miles (62 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-7
2003 - Savana OM

60,000 Miles (100 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven in
dusty/dirty conditions, inspectlter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Clean and repack the front wheel bearings
(or at each brake relining, whichever occursrst).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuellter.An Emission Control Service.
(See footnote†.)
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
❑Inspect Evaporative Control System. Check all fuel
and vapor lines and hoses for proper hook-up, routing
and condition. Check that the purge valve works
properly, if equipped. Replace as needed.
An Emission Control Service. (See footnote†.)
67,500 Miles (112 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven in
dusty/dirty conditions, inspectlter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-9
2003 - Savana OM

82,500 Miles (137 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
❑Inspect engine air cleanerlter change indicator.
If necessary, replace thelter. If vehicle is driven in
dusty/dirty conditions, inspectlter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Clean and repack the front wheel bearings
(or at each brake relining, whichever occursrst.)❑Replace fuellter.An Emission Control Service.
(See footnote†.)
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)97,500 Miles (162 500 km)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-10
2003 - Savana OM

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specied to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever anyuids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At the First 100, 1,000 and 6,000
Miles (160, 1 600 and 10 000km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, seeCapacities and
Specifications on page 5-97.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuelfill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-22for further details.
Windshield Washer Fluid Level Check
Check the windshield washeruid level in the windshield
washer tank and add the properuid if necessary.
SeeWindshield Washer Fluid on page 5-36for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inated to the correct pressures.
Don’t forget to check your spare tire. SeeTires on
page 5-56for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-41for further details.
6-12
2003 - Savana OM

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-85.
Spare Tire Check
At least twice a year, after the monthly ination check of
the spare tire determines that the spare is inated to the
correct tire ination pressure, make sure that the spare
tire is stored securely. Push, pull, and then try to rotate or
turn the tire. If it moves, use the ratchet/wheel wrench to
tighten the cable. SeeChanging a Flat Tire on page 5-66.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-18.
Automatic Transmission Check
Check the transmissionuid level; add if needed.
SeeAutomatic Transmission Fluid on page 5-19.
Auid loss may indicate a problem. Check the
system and repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubrcate all hood hinges, hood prop rod pivot, fuelller
door, rear compartment hinges, latches, locks, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
6-13
2003 - Savana OM

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Rear Axle Service
Check the gear lubricant level in the rear axle and
add if needed. SeeRear Axle on page 5-47.Auid loss
may indicate a problem. Check the axle and repair it
if needed.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and
rotors for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
result in frequent braking.
6-17
2003 - Savana OM

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certied for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle’s engine, seeEngine Oil
on page 5-13.
Engine Coolant50/50 mixture of clean,
drinkable water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-22.
Hydraulic
Brake SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brakeuid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent or
equivalent.
Usage Fluid/Lubricant
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242, or equivalent)
or lubricant meeting requirements
of NLGI #2, Category LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 1052884,
in Canada 993294, or equivalent).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242, or equivalent)
or lubricant meeting requirements
of NLGI #2, Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2,
Category GC or GC-LB
(GM Part No. U.S. 1051344,
in Canada 993037, or equivalent).
6-18
2003 - Savana OM