2003 GMC SAVANA check engine

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specied to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever anyuids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At the First 100, 1,000 and 6,000
Miles (160, 1 600 and 10 000km)
For vehicles with dual wheels, check dual wheel nut
torque. For proper torque, seeCapacities and
Specifications on page 5-97.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuelfill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-22for further details.
Windshield Washer Fluid Level Check
Check the windshield washeruid level in the windshield
washer tank and add the properuid if necessary.
SeeWindshield Washer Fluid on page 5-36for further
details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inated to the correct pressures.
Don’t forget to check your spare tire. SeeTires on
page 5-56for further details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-41for further details.
6-12
2003 - Savana OM

Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-26if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-26if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-14
2003 - Savana OM

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water toush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other
debris can collect.
6-15
2003 - Savana OM

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Rear Axle Service
Check the gear lubricant level in the rear axle and
add if needed. SeeRear Axle on page 5-47.Auid loss
may indicate a problem. Check the axle and repair it
if needed.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. Auid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc. Inspect disc brake pads for wear and
rotors for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
result in frequent braking.
6-17
2003 - Savana OM

Capacities......................................................5-98
Capacities and Specifications............................5-97
Carbon Monoxide...........................4-24, 4-31, 2-30
Care of
Safety Belts................................................5-85
Your Cassette Tape Player............................3-74
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cargo Door Relocking....................................... 2-9
Cargo Vans and Cab and Chassis Models
with an Air Bag Off Switch............................1-48
Cargo Vans and Cab and Chassis Models
without an Air Bag Off Switch........................1-47
Cargo Vans with a Passenger Air Bag and
an Air Bag Off Switch, Passenger Vans and
Cab and Chassis Models..............................1-36
Cargo Vans with a Passenger Air Bag and
without an Air Bag Off Switch........................1-39
Cassette Tape Messages.................................3-57
Cassette Tape Player Service...........................6-12
CD Adapter Kits.............................................3-57
Center High Mounted Stoplamp
(CHMSL) ............................................3-14, 5-54
Center Passenger Position,
Safety Belts........................................1-23, 1-24
Chains, Tires..................................................5-65
Charging System Light....................................3-29Check
Engine Light...............................................3-33
Gages Warning Light...................................3-39
Check Engine Light.........................................3-33
Checking Brake Fluid......................................5-38
Checking Coolant............................................5-24
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-75
Chemical Paint Spotting...................................5-88
Child Restraints
Child Restraint Systems...............................1-42
Infants and Young Children...........................1-36
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-33
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a Center
Seat Position...................................1-56, 1-57
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-54
Securing a Child Restraint in the Right
Front Seat Position...................................1-58
Top Strap...................................................1-49
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-45
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2003 - Savana OM

Door (cont.)
Rear Door Security Locks.............................2-10
Rear Doors.................................................2-15
Sliding Side Door........................................2-11
Driver
Position, Safety Belt.....................................1-14
Driving
At Night.....................................................4-14
City ...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
Driving On Grades..........................................4-44
Driving on Snow or Ice....................................4-24
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-42
Dual Stage Air Bags........................................1-68
Dual Tire Operation.........................................5-58E
Electrical System
Add-On Equipment......................................5-91
Fuses and Circuit Breakers...........................5-92
Headlamp Wiring.........................................5-91
Windshield Wiper Fuses...............................5-91
Electronic Road-Speed Governor.......................3-26
Emissions Inspection and
Maintenance Programs.................................3-36
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-40
Change Engine Oil Light...............................3-37
Check and Service Engine Soon Light............3-33
Compartment Overview................................5-12
Coolant......................................................5-22
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-32
Cooling System Inspection............................6-16
Exhaust.....................................................2-30
Fan Noise..................................................5-34
Oil .............................................................5-13
Overheating................................................5-26
Starting......................................................2-22
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2003 - Savana OM

Engine Compartment Fuse Block......................5-94
Engine Coolant Level Check.............................6-12
Engine Oil Additives........................................5-15
Engine Oil Level Check...................................6-12
Entry Lighting.................................................3-15
Exit Lighting...................................................3-15
Extender, Safety Belt.......................................1-32
Exterior Lamps...............................................3-12
F
Fabric/Carpet.................................................5-82
Filter
Engine Air Cleaner......................................5-17
Finding a PTY Station.............................3-52, 3-63
Finding a Station....................3-42, 3-45, 3-50, 3-61
Finish Care....................................................5-86
Finish Damage...............................................5-88
Fixed Mast Antenna........................................3-76
Flash-To-Pass Feature....................................... 3-7
Flat Tire........................................................5-65
Flat Tire, Changing.........................................5-66
Floor Console Fuse Block................................5-92
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-35
Windshield Washer......................................5-36FM ...............................................................3-74
Following Distance..........................................4-43
Footnotes........................................................ 6-5
Front Axle......................................................5-48
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-40
Gasoline Octane........................................... 5-4
Gasoline Specifications.................................. 5-5
System Inspection.......................................6-16
Fuel Regulator................................................2-22
Fuses
Fuses and Circuit Breakers...........................5-92
Windshield Wiper.........................................5-91
G
Gage
Check Gages Warning Light..........................3-39
Engine Coolant Temperature.........................3-32
Fuel..........................................................3-40
Oil Pressure...............................................3-36
Speedometer..............................................3-25
Voltmeter Gage...........................................3-30
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2003 - Savana OM

Gasoline
Octane........................................................ 5-4
Specifications............................................... 5-5
Glass Surfaces...............................................5-84
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Headlamp High/Low Beam Changer.................... 3-7
Headlamp Wiring............................................5-91
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-52
Halogen Bulbs............................................5-50
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-41
Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn ............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-29How to Add Coolant to the Radiator..................5-31
How to Add Fluid............................................5-22
How to Check........................................5-19, 5-57
How to Check Lubricant...................................5-47
How to Check Power Steering Fluid..................5-35
How to Inspect the Engine Air Cleaner/Filter..........5-18
How to Reset the CHANGE ENGINE OIL Light......5-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-35
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-32
If You’re Caught in a Blizzard...........................4-26
Ignition Positions.............................................2-21
Ignition Transmission Lock Check......................6-15
Infants and Young Children, Restraints...............1-36
Inflation–Tire Pressure...................................5-57
Inside Day/Night Rearview Mirror......................2-32
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2003 - Savana OM