Page 262 of 392

How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transmissionfluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-18.
Using a funnel, addfluid down the transmission dipstick
tube only after checking the transmissionfluid while it
is hot. (A cold check is used only as a reference.)
If thefluid level is low, add only enough of the proper
fluid to bring the level up to the HOT area for a hot
check. It doesn’t take muchfluid, generally less than
one pint (0.5 L).Don’t overfill.
Notice:We recommend you use onlyfluid labeled
DEXRON
®-III, becausefluid with that label is
made especially for your automatic transmission.
Damage caused byfluid other than DEXRON
®-III
is not covered by your new vehicle warranty.
•After addingfluid, recheck thefluid level as
described under″How to Check.″
•When the correctfluid level is obtained, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle isfilled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occursfirst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-26.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F(−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
5-22
2003 - Savana OM
Page 268 of 392
Cooling System
When you decide it’s safe to lift the hood, here’s what
you’ll see:
A. Radiator Pressure Cap
B. Coolant Recovery Tank
C. Engine Cooling Fan(s)
If the coolant inside the coolant recovery tank is boiling,
don’t do anything else until it cools down.When the engine is cold,
the coolant level should be
at or above the COLD
FILL mark. If it isn’t, you
may have a leak at
the pressure cap or in the
radiator hoses, heater
hoses, radiator, water
pump or somewhere else
in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don’t touch them.
If you do, you can be burned.
Don’t run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an enginefire, and you could be
burned. Get any leakfixed before you drive
the vehicle.
5-28
2003 - Savana OM
Page 269 of 392

If there seems to be no leak, start the engine again.
See if the engine cooling fan speed increases when idle
speed is doubled by pushing the accelerator pedal
down. If it doesn’t, your vehicle needs service. Turn off
the engine.
Notice:Engine damage from running your engine
without coolant isn’t covered by your warranty.
See“Overheated Engine Protection Operating
Mode”in the Index for information on driving to
a safe place in an emergency.
Notice:When adding coolant, it is important that
you use only DEX-COOL
®(silicate-free) coolant.
If coolant other than DEX-COOL®is added to the
system, premature engine, heater core or radiator
corrosion may result. In addition, the engine coolant
will require change sooner—at 30,000 miles
(50 000 km) or 24 months, whichever occursfirst.
Damage caused by the use of coolant other than
DEX-COOL
®is not covered by your new vehicle
warranty.
If there seems to be no leak, start the engine again.
See if the engine cooling fan speed increases when
idle speed is doubled by pushing the accelerator
pedal down. If it doesn’t, your vehicle needs service.
Turn off the engine.
How to Add Coolant to the Coolant
Recovery Tank
If you haven’t found a problem yet, but the coolant level
isn’t at the COLD FILL mark, add a 50/50 mixture of
clean, drinkable waterand DEX-COOL
®engine coolant
at the coolant recovery tank. SeeEngine Coolant on
page 5-22for more information.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn’t get the overheat warning.
Your engine could catchfire and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
5-29
2003 - Savana OM
Page 278 of 392

Checking Brake Fluid
You can check the brake
fluid without taking off
the cap.
Just look at the brakefluid reservoir. Thefluid level
should be above MIN. If it isn’t, have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brakefluid, use only DOT-3 brake
fluid. Use new brakefluid from a sealed container
only. SeePart D: Recommended Fluids and Lubricants
on page 6-18.Always clean the brakefluid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind offluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brakefluid.
Notice:
•Using the wrongfluid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind offluid.
•If you spill brakefluid on your vehicle’s painted
surfaces, the paintfinish can be damaged.
Be careful not to spill brakefluid on your
vehicle. If you do, wash it off immediately.
See“Appearance Care”in the Index.
5-38
2003 - Savana OM
Page 338 of 392
Capacities
ApplicationCapacities
QTY Without
Rear HeaterQTY With
Rear Heater
Cooling System
After refill, the level must be rechecked. See“Cooling System”in the Index.
VORTEC™4300 V6 11.0 quarts (10.4 L) 14.0 quarts (13.2 L)
VORTEC™4800 V8 13.4 quarts (12.7 L) 16.4 quarts (15.5 L)
VORTEC™5300 V8 13.4 quarts (12.7 L) 16.4 quarts (15.5 L)
VORTEC™6000 V8 14.8 quarts (14.0 L) 17.8 quarts (17.0 L)
ApplicationCapacities
English Metric
Engine Oil With Filter
After refill, the level must be rechecked. Add enough engine oil so that thefluid is within the proper operating
range. SeeEngine Oil on page 5-13
VORTEC™4300 V6 (Vin W) 4.5 quarts 4.3 L
VORTEC™4800 V8 ( Vin V) 6.0 quarts 5.7 L
VORTEC™5300 V8 (Vin T) 6.0 quarts 5.7 L
VORTEC™6000 V8 (Vin U) 6.0 quarts 5.7 L
5-98
2003 - Savana OM
Page 342 of 392

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper
fluid levels or the wrong tire inflation can increase the
level of emissions from your vehicle. To help protect
our environment, and to keep your vehicle in good
condition, be sure to maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in
this manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow scheduled maintenance may not be covered
by warranty.
6-2
2003 - Savana OM
Page 346 of 392

It is also important to check your oil regularly and keep
it at the proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. SeeEngine Oil on
page 5-13for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and filter change.
Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.7,500 Miles (12 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven in
dusty/dirty conditions, inspectfilter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-6
2003 - Savana OM
Page 347 of 392

22,500 Miles (37 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Inspect engine air cleanerfilter change indicator.
If necessary, replace thefilter. If vehicle is driven in
dusty/dirty conditions, inspectfilter change indicator at
every engine oil change. SeeEngine Air Cleaner/Filter
on page 5-17for more information.An Emission
Control Service. (See footnote†.)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Clean and repack the front wheel bearings
(or at each brake relining, whichever occursfirst).❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
❑Replace fuelfilter.An Emission Control Service.
(See footnote†.)
❑Vehicles With GVWR Above 10,000 lbs. Only: Inspect
shields for damage or looseness. Adjust or replace as
required.This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.37,500 Miles (62 500 km)
❑Check rear/front axlefluid level and addfluid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
6-7
2003 - Savana OM