2003 GMC SAVANA headlamp

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transmission Fluid.........................5-19
Engine Coolant.............................................5-22
Radiator Pressure Cap..................................5-25
Engine Overheating.......................................5-26
Cooling System
............................................5-28
Engine Fan Noise
.........................................5-34
Power Steering Fluid
.....................................5-35Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-46
Rear Axle.......................................................5-47
Front Axle......................................................5-48
Noise Control System.....................................5-49
Tampering with Noise Control System
Prohibited.................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-52
Taillamps.....................................................5-52
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
Inflation – Tire Pressure................................5-57
Dual Tire Operation.......................................5-58
Tire Inspection and Rotation...........................5-58
When It Is Time for New Tires.......................5-60
Section 5 Service and Appearance Care
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2003 - Savana OM

Buying New Tires.........................................5-61
Uniform Tire Quality Grading..........................5-62
Wheel Alignment and Tire Balance..................5-63
Wheel Replacement......................................5-63
Tire Chains..................................................5-65
If a Tire Goes Flat........................................5-65
Changing a Flat Tire.....................................5-66
Appearance Care............................................5-82
Cleaning the Inside of Your Vehicle.................5-82
Care of Safety Belts......................................5-85
Weatherstrips...............................................5-85
Cleaning the Outside of Your Vehicle.................5-85
Sheet Metal Damage.....................................5-87
Finish Damage.............................................5-88Underbody Maintenance................................5-88
Chemical Paint Spotting.................................5-88
GM Vehicle Care/Appearance Materials...........5-89
Vehicle Identification......................................5-90
Vehicle Identification Number (VIN).................5-90
Service Parts Identification Label.....................5-91
Electrical System............................................5-91
Add-On Electrical Equipment..........................5-91
Headlamp Wiring..........................................5-91
Windshield Wiper Fuses................................5-91
Fuses and Circuit Breakers............................5-92
Capacities and Specifications..........................5-97
Normal Maintenance Replacement Parts.........5-100
Section 5 Service and Appearance Care
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2003 - Savana OM

Bulb Replacement
For any bulb changing procedure not listed in this
section, contact your dealer.
For the type of bulbs, seeReplacement Bulbs on
page 5-54.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to read
and follow the instructions on the bulb
package.
Headlamps
1. Remove the two bolts from the headlamp assembly.
2. Remove the two pins on the top of the headlamp
assembly. To remove the pins, turn the outer pin
clockwise and pull it straight up. To remove
the inner pin, turn it counterclockwise and pull it
straight up.
3. Lift the inboard side of the headlamp to release the
inboard tab from the radiator support.
4. Lift the outboard side of the headlamp to release
the outboard tab from the radiator support.
5. Lower the headlamp to allow the vertical adjustor to
clear tie bar.
6. Turn the headlamp forward and upward to remove
it from the grille.
7. Turn the bulb connector counterclockwise and pull it
out of the housing.
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8. Without removing the headlamp assembly itself,
remove the bulb socket from the back of the
headlamp on the driver’s side.
9. Turn the bulb counterclockwise one quarter turn to
remove it from the socket.
10. On the passenger’s side, turn the bulb clockwise
one turn. Do not touch the glass part of the bulb.11. Install the new bulb into the socket and return it to
the headlamp assembly.
12. Put the headlamp assembly back into the vehicle
and reinstall the two pins.
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Center High Mounted Stoplamp
(CHMSL)
It is recommended that this component be replaced as
a unit by your dealer.
1. Remove the two screws.
2. Remove the lamp assembly.
3. Remove the socket and bulb.
Replacement Bulbs
Exterior Lamp Bulb Number
Sealed Beam Headlamps H6054
Composite Low-Beam Headlamps 9006GS
Composite High-Beam Headlamps 9005
Front Sidemarker Lamp 194
Front Parking and Turn Lamp 3157KX
Back-up Lamp 3157
Rear Parking, Stop, and Turn Lamp 3157
CHMSL 912
For any bulb not listed here, contact your dealer.
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Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts or
wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.Whenever a wheel, wheel bolt or wheel nut is replaced on
a dual wheel setup, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper torque, see“Wheel Nut Torque”
underCapacities and Specifications on page 5-97.
SeeChanging a Flat Tire on page 5-66for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used
or how far it’s been driven. It could fail suddenly
and cause a crash. If you have to replace a
wheel, use a new GM original equipment wheel.
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Service Parts Identification Label
You’llfind this label on the front passenger door frame.
It’s very helpful if you ever need to order parts. On this
label is:
•your VIN,
•the model designation,
•paint information and
•a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealerfirst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Air Bag-Equipped Vehicle on page 1-74.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps toflicker on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow
from the windshield before using the windshield wipers.
If the overload is caused by some electrical problem
and not snow, etc., be sure to get itfixed.
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Fuse Usage
41 Windshield Wipers
42 Right Headlamp—Low Beam
43 Left Headlamp—Low Beam
44 Left Headlamp—High Beam
45 Right Headlamp—High Beam
46Truck Body Control
Module-Accessory
47 Front Windshield Wiper
48 Anti-Lock Brakes
49 Ignition A
50 Trailer
51 Climate Control Blower
52 Ignition B
63 Spare
64 SpareFuse Usage
Relay Usage
53 Windshield Wiper
54 Air Conditioning
55 Spare
56 Headlamp—High Beam
57 Fuel Pump
58 Headlamp—Low Beam
59 Horn
61 Starter
62 Spare
Circuit Breaker Usage
60 Power Seat
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