Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Cover...............................................5-17
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-22
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-27
Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-36
Power Steering Fluid.....................................5-36
Windshield Washer Fluid
................................5-37Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
All-Wheel Drive..............................................5-48
Rear Axle.......................................................5-49
Front Axle......................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-51
Front Turn Signal Lamps...............................5-54
Taillamps.....................................................5-54
Replacement Bulbs.......................................5-56
Windshield Wiper Blade Replacement..............5-56
Tires..............................................................5-57
Inflation -- Tire Pressure................................5-58
Tire Inspection and Rotation...........................5-58
When It Is Time for New Tires.......................5-60
Buying New Tires.........................................5-60
Uniform Tire Quality Grading..........................5-61
Wheel Alignment and Tire Balance..................5-63
Wheel Replacement......................................5-63
Tire Chains..................................................5-64
If a Tire Goes Flat........................................5-64
Changing a Flat Tire.....................................5-65
Compact Spare Tire......................................5-75
Section 5 Service and Appearance Care
5-1
2003 - Safari OM
A. Windshield Washer Fluid
B. Engine Coolant
C. Engine Oil Dipstick
D. Transmission Dipstick
E. Engine Air Cleaner/Filter
F. Engine Oil Fill
G. Brake Master Cylinder Reservoir
H. Power Steering Fluid Reservoir
I. Battery
Engine Oil
Checking Engine Oil
It’s a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick has a yellow ring and is located
near the center of the engine compartment. See
Engine Compartment Overview on page 5-12for more
information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
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How to Inspect the Engine Air
Cleaner/Filter
To inspect the engine air cleaner/filter remove thefilter
from the vehicle and lightly shakefilter to release
loose dust and dirt. If thefilter remains caked with dirt, a
newfilter is required.
To inspect or replace thefilter, do the following:
1. Unsnap both clips on the cover.
2. Remove the cover.
3. Change thefilter.
4. Snap both clips to secure the engine air
cleaner/filter cover.
{CAUTION:
Operating the engine with the air cleaner/ lter
off can cause you or others to be burned. The
air cleaner not only cleans the air, it helps to
stop ame if the engine back res. If it isn’t there
and the engine back res, you could be burned.
Don’t drive with it off, and be careful working on
the engine with the air cleaner/ lter off.Notice:If the air cleaner/ lter is off, a back re can
cause a damaging engine re. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/ lter in place when
you’re driving.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmissionfluid
level is when the engine oil is changed.
Change both thefluid andfilter every 15,000 miles
(25 000 km) if the vehicle is mainly driven under one or
more of these conditions:
•In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
•In hilly or mountainous terrain.
•When doing frequent trailer towing.
•Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change thefluid andfilter every 50,000 miles
(83 000 km).
SeePart A: Scheduled Maintenance Services on
page 6-4.
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How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Wait at least 30 minutes before checking the
transmissionfluid level if you have been driving:
•When outside temperatures are above 90°F (32°C).
•At high speed for quite a while.
•In heavy traffic—especially in hot weather.
•While pulling a trailer.
To get the right reading, thefluid should be at normal
operating temperature, which is 180°Fto200°F
(82°Cto93°C).Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C).Ifit’s colder than 50°F (10°C), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A coldfluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle forfive minutes if outside temperatures are
50°F (10°C) or more.
If it’s colder than 50°F (10°C), you may have to idle the
engine longer. Should thefluid level be low during
this cold check, youmustcheck thefluid hot before
addingfluid. Checking thefluid hot will give you a more
accurate reading of thefluid level.
Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three minutes or more.
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How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmissionfluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-34.
Addfluid only after checking the transmissionfluid while
it is hot. (A cold check is used only as a reference.) If
thefluid level is low, add only enough of the properfluid
to bring the level up to the HOT area for a hot check.
It doesn’t take muchfluid, generally less than one pint
(0.5 L).Don’t overfill.
Notice:We recommend you use only uid labeled
DEXRON
®-III, because uid with that label is
made especially for your automatic transmission.
Damage caused by uid other than DEXRON
®-III is
not covered by your new vehicle warranty.
•After addingfluid, recheck thefluid level as
described under“How to Check.”
•When the correctfluid level is obtained, push the
dipstick back in all the way; thenflip the handle
down to lock the dipstick in place.
Engine Coolant
The cooling system in your vehicle isfilled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occursfirst, if you add
only DEX-COOL
®extended life coolant.The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating on
page 5-28.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to−34°F(−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as they
should.
Notice:When adding coolant, it is important that
you use only DEX-COOL
®(silicate-free) coolant.
If coolant other than DEX-COOL®is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner -- at 30,000 miles
(50,000 km) or 24 months, whichever occurs rst.
Damage caused by the use of coolant other
than DEX-COOL
®is not covered by your new vehicle
warranty.
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Capacities and Specifications
ApplicationCapacities
English Metric
Cooling Capacities
Quantity without Rear Heater
Quantity with Rear Heater13.5 quarts
16.5 quarts12.8 L
15.6 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 27.0 gallons 101.8 L
Transmission Fluid (Drain and Refill) 5.0 quarts 4.7 L
Differential Fluid
Front Axle
Rear Axle2.6 pints
3.5 pints1.2 L
1.7 L
Refrigerant Type 134a
Front A/C
Front and Rear A/C2.25 lbs.
3.0 lbs.1.02 kg
1.36 kg
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. recheck the fluid level after filling. SeePart D: Recommended Fluids and Lubricants on page 6-34for
more information.
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Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occursfirst). Chassis
Lubrication (or 3 months, whichever occursfirst).
Drive Axle Fluid Check.
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Front Wheel Bearing Repack
(two–wheel drive only) (or at each brake relining,
whichever occursfirst). Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions). Transfer
Case Fluid Change.
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150 000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
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Long Trip/Highway Definition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Chassis Lubrication (or 12 months, whichever
occursfirst). Drive Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only).Every 30,000 Miles (50 000 km):Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (two–wheel drive only) (or
at each brake relining, whichever occursfirst).
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions). Transfer
Case Fluid Change.
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
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