2003 GMC SAFARI cooling

Capacities and Specifications
ApplicationCapacities
English Metric
Cooling Capacities
Quantity without Rear Heater
Quantity with Rear Heater13.5 quarts
16.5 quarts12.8 L
15.6 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 27.0 gallons 101.8 L
Transmission Fluid (Drain and Refill) 5.0 quarts 4.7 L
Differential Fluid
Front Axle
Rear Axle2.6 pints
3.5 pints1.2 L
1.7 L
Refrigerant Type 134a
Front A/C
Front and Rear A/C2.25 lbs.
3.0 lbs.1.02 kg
1.36 kg
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. recheck the fluid level after filling. SeePart D: Recommended Fluids and Lubricants on page 6-34for
more information.
5-93
2003 - Safari OM

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-19
Part B: Owner Checks and Services................6-27
At Each Fuel Fill..........................................6-27
At Least Once a Month.................................6-27
At Least Twice a Year...................................6-28At Least Once a Year...................................6-29
Part C: Periodic Maintenance Inspections
.........6-32
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
............................6-32
Exhaust System Inspection
............................6-32
Fuel System Inspection
..................................6-32
Engine Cooling System Inspection
...................6-32
Throttle System Inspection
.............................6-33
Transfer Case and Front Axle (All-Wheel
Drive) Inspection
.......................................6-33
Brake System Inspection
................................6-33
Part D: Recommended Fluids and Lubricants
......6-34
Part E: Maintenance Record
...........................6-36
Section 6 Maintenance Schedule
6-1
2003 - Safari OM

Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how to decide which
schedule to follow:
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occursfirst). Chassis
Lubrication (or 3 months, whichever occursfirst).
Drive Axle Fluid Check.
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Front Wheel Bearing Repack
(two–wheel drive only) (or at each brake relining,
whichever occursfirst). Automatic Transmission Service
(severe conditions only).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions). Transfer
Case Fluid Change.
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150 000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5
2003 - Safari OM

Long Trip/Highway Definition
Follow this scheduled maintenanceonlyif none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Chassis Lubrication (or 12 months, whichever
occursfirst). Drive Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Automatic Transmission Service
(severe conditions only).Every 30,000 Miles (50 000 km):Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (two–wheel drive only) (or
at each brake relining, whichever occursfirst).
Every 50,000 Miles (83 000 km):Automatic
Transmission Service (normal conditions). Transfer
Case Fluid Change.
Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
first). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-6
2003 - Safari OM

93,000 Miles (155 000 km)
❑Change engine oil andlter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occursrst).(See footnote #.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
96,000 Miles (160 000 km)
❑Change engine oil andlter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occursrst).(See footnote #.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-58for proper rotation pattern and additional
information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil andlter (or every 3 months,
whichever occursrst).An Emission Control Service.
❑Lubricate chassis components (or every 3 months,
whichever occursrst).(See footnote #.)
❑Check rear/front axleuid level and adduid as
needed. Check constant velocity joints and axle seals
for leaking.
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.
❑If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmissionuid, change
both theuid andlter.
❑Change transfer caseuid.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain,ush and rell cooling system (or every
60 months since last service, whichever occursrst).
SeeEngine Coolant on page 5-25for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test cooling system and
pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
6-18
2003 - Safari OM

100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission Control
Service.
❑Replace spark plugs.An Emission Control Service.
❑If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmissionuid, change
both theuid andlter.
❑Change transfer caseuid.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain,ush and rell cooling system (or every
60 months since last service, whichever occursrst).
SeeEngine Coolant on page 5-25for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.An Emission
Control Service.
6-26
2003 - Safari OM

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-10.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in theoor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-32
2003 - Safari OM

Check
Engine Light...............................................3-30
Gages Warning Light...................................3-35
Checking Brake Fluid......................................5-40
Checking Coolant............................................5-26
Checking Engine Oil........................................5-13
Checking Things Under the Hood
....................... 5-9
Checking Your Restraint Systems
......................1-68
Chemical Paint Spotting
...................................5-82
Child Restraints
Child Restraint Systems
...............................1-44
Infants and Young Children
...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)
..........................1-52
Older Children
.............................................1-35
Securing a Child Restraint Designed for the
LATCH System
........................................1-54
Securing a Child Restraint in a Center Seat
Position
..................................................1-57
Securing a Child Restraint in a Rear Outside
Seat Position
...........................................1-54
Securing a Child Restraint in the Right Front
Seat Position
...........................................1-58
Top Strap
...................................................1-48
Top Strap Anchor Location
............................1-50
Where to Put the Restraint
...........................1-47
Cigarette Lighter
.............................................3-17Cleaning
Inside of Your Vehicle..................................5-77
Outside of Your Vehicle................................5-79
Underbody Maintenance...............................5-82
Weatherstrips..............................................5-79
Cleaning Aluminum Wheels..............................5-81
Cleaning Exterior Lamps/Lenses.......................5-80
Cleaning Fabric/Carpet....................................5-77
Cleaning Glass Surfaces..................................5-78
Cleaning Interior Plastic Components.................5-78
Cleaning Leather............................................5-78
Cleaning the Top of the Instrument Panel...........5-78
Cleaning the Windshield and Wiper Blades.........5-81
Cleaning Tires................................................5-81
Cleaning Vinyl................................................5-78
Climate Control System...................................3-18
Rear ..........................................................3-21
Rear Air Conditioning System........................3-20
Rear Heating System...................................3-19
Compact Disc Messages..................................3-44
Compact Spare Tire........................................5-75
Composite Headlamps.....................................5-51
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-45
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-21
Cooling System..............................................5-30
3
2003 - Safari OM