2003 GMC ENVOY cooling system

The coolant level should
be at least up to the FULL
COLD mark. If it isn't,
you may have a leak at the
pressure cap or in the
radiator hoses, heater
hoses, radiator, water
pump or somewhere else
in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine ®re, and you could be
burned. Get any leak ®xed before you drive the
vehicle.If there seems to be no leak, start the engine again.
The engine cooling fan speed should increase when idle
speed is doubled by pushing the accelerator pedal
down. If it doesn't, your vehicle needs service. Turn off
the engine.
Notice:Engine damage from running your engine
without coolant isn't covered by your warranty.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner Ð at 30,000 miles
(50 000 km) or 24 months, whichever occurs ®rst.
Damage caused by the use of coolant other
than DEX-COOL
žis not covered by your new vehicle
warranty.
5-30

How to Add Coolant to the Coolant
Recovery Tank
If you haven't found a problem yet, but the coolant level
isn't at the FULL COLD mark, add a 50/50 mixture of
clean, drinkable waterand DEX-COOLžengine coolant
at the coolant recovery tank. SeeEngine Coolant on
page 5-24for more information.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn't get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
žcoolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
5-31

When the coolant in the coolant recovery tank is at the
FULL COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap -- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-32

How to Add Coolant to the Radiator
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise
about one full turn.
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.2. Then keep turning the pressure cap. Remove the
pressure cap.
5-33

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the pressure cap is hand-tight.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions the clutch is not engaged. This improves fuel
economy and reduces fan noise. Under heavy vehicle
loading, trailer towing, and/or high outside temperatures,
the fan speed increases when the clutch engages. So
you may hear an increase in fan noise. This is
normal and should not be mistaken as the transmission
slipping or making extra shifts. It is merely the cooling
system functioning properly. The fan will slow down
when additional cooling is not required and the clutch
disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
5-35

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger's Side High-Beam
Headlamp
3Passenger's Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5 Driver's Side High-Beam Headlamp
6 Driver's Side Low-Beam Headlamp
7 Wash
8 Automatic Transfer Case
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Air Suspension Ride
16 TBD-Ignition 1Fuses Usage
17 Crank
18 Air Bag
19 Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25 Automatic Shift Lock Control System
26 Engine 1
27 Back-Up
28 Powertrain Control Module 1
29 Oxygen Sensor
30 Air Conditioning
31 Truck Body Controller
32 Trailer
33 Anti-Lock Brakes (ABS)
5-93

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger's Side High-Beam
Headlamp
3Passenger's Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5 Driver's Side High-Beam Headlamp
6 Driver's Side Low-Beam Headlamp
7 Wash
8 Automatic Transfer Case
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Cannister Vent
16 TBD-Ignition 1
17 Crank
18 Air Bag
19 Electric Brake
20 Cooling Fan
21 HornFuses Usage
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25 Automatic Shift Lock Control System
26 Engine 1
27 Back-Up
28 Powertrain Control Module 1
30 Air Conditioning
31 Truck Body Controller 1
32 Trailer
33 Anti-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
50 Passenger's Side Trailer Turn
51 Driver's Side Trailer Turn
52 Hazard Flashers
53 Oxygen Sensor Bank A
54 Oxygen Sensor Bank B
55 Injector Bank A
56 Injector Bank B
Relays Usage
37 Headlamp Washer
5-96

Capacities and Speci®cations
Capacities and Speci®cations
Engine VIN Code Transmission Spark Plug Gap Firing Order
ªVORTECŸ º 4200 L6 S M300.042 inches
(1.07 mm)1±5-3±6±2±4
ªVORTECŸ º 5300 V8 P M300.060 inches
(1.52 mm)1±8±7±2±6±5±4±3
ApplicationL6 Engine V8 Engine
English Metric English Metric
Wheel Nut Torque 100 lb ft 140Y100 lb ft 140Y
Cooling System
Envoy 13.9 quarts 13.1 L Ð Ð
Envoy XL 15.2 quarts 14.4 L 17.9 quarts 17.0 L
Air Conditioning Refrigerant R/134a
Envoy 1.9 lbs. 0.9 kg Ð Ð
Envoy XL 2.8 lbs. 1.27 kg 2.8 lbs. 1.27 kg
Engine Oil with Filter 7.0 quarts 6.6 L 6.0 quarts 5.7 L
5-102