2003 FORD THUNDERBIRD brake

Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Refer to the scheduled maintenance guide for the service interval
schedules. If adding fluid is necessary, use only MERCONAT F.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in
small amounts, continuously
checking the level until it reaches
the range between the MIN and
MAX lines. Be sure to put the cap
back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
MAX
MIN
MAX
MIN
M
A
X
M
IN
Maintenance and Specifications
176

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil3.9L-4V V8
engine6.2L (6.5 quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.9L-4V V8
engine11.3L (11.9
quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantAll 1.2–1.3L (2.5–2.7
pints)
Fuel tank N/A All 68.2L (18.0
gallons)
Transmission
fluid
4Motorcraft
MERCONVATFAutomatic
(5R55S)11.2L (11.9
quarts)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
Maintenance and Specifications
183

1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
3Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water. Fill 6
mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
5Approximate dry capacity, includes cooler and tubes. Fluid level should
be checked by a qualified service technician.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A and
DOT 3
Door
weatherstripsSilicone
LubricantF5AZ-19553-AA ESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseXL-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Maintenance and Specifications
184

Item Ford part
nameFord part
numberFord specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A(US)or
CXC-10 (CanadaESE-M97B44–A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (VC-7–Bin
Oregon)WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H with
API Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Rear Axle
LubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lube
2
XY-75W90–QFEHP ES-3W4W-19A508–AA
Automatic
transmission
fluidMotorcraft
MERCONVATF
3
XT-5-QM MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Wa s h e r
ConcentrateZC-32-A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
185

Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
188

A
Accessorydelay..........................37
Air bag supplemental restraint
system ....................................80, 88
and child safety seats ..............81
description ..........................80, 88
disposal ......................................91
driver air bag ......................82, 89
indicator light .....................83, 90
operation .............................82, 89
passenger air bag ...............82, 89
passenger deactivation
switch ........................................84
side air bag ................................88
Air cleaner filter .......177–178, 182
Air conditioning ..........................19
Antifreeze
(see Engine coolant) ................161
Anti-lock brake system
(see Brakes) ......................105–106
Anti-theft system ........................65
arming the system ....................65
disarming a triggered system ..65
Audio system (see Radio) .........14
Automatic transmission
driving an automatic
overdrive .................................109
fluid, adding ............................177
fluid, checking ........................177
fluid, refill capacities ..............183
fluid, specification ..................186
Auxiliary power point .................36
Axle
lubricant specifications ..184, 186
refill capacities ........................183
B
Battery .......................................159acid, treating emergencies .....159
jumping a disabled battery ....132
maintenance-free ....................159
replacement, specifications ...182
servicing ..................................159
BeltMinder ...................................75
Brakes ........................................105
anti-lock ...........................105–106
anti-lock brake system (ABS)
warning light ...........................105
fluid, checking and adding ....176
fluid, refill capacities ..............183
fluid, specifications .........184, 186
lubricant specifications ..184, 186
parking ....................................106
shift interlock ..........................108
Bulbs ............................................28
C
Capacities for refilling fluids ....183
Cassette tape player ...................14
Cell phone use ............................54
Certification Label ....................187
Changing a tire .........................127
Child safety restraints ................91
child safety belts ......................91
Child safety seats ........................94
attaching with tether straps ....98
in front seat ..............................95
in rear seat ................................95
LATCH .....................................100
Cleaning your vehicle
engine compartment ..............149
instrument panel ....................151
interior .............................151–152
interior trim ............................151
plastic parts ............................150
washing ....................................148
Index
191

K
Keylessentrysystem
autolock.....................................61
Keys
positions of the ignition .........102
L
Lamps
autolamp system .......................24
bulb replacement
specifications chart ..................28
cargo lamps ...............................26
daytime running light ...............25
headlamps .................................24
headlamps, flash to pass ..........25
instrument panel, dimming .....26
interior lamps .....................27, 29
replacing bulbs ....... 28–29, 31–34
Lane change indicator
(see Turn signal) ........................27
Lights, warning and indicator ......8
anti-lock brakes (ABS) ..........105
Load limits .................................114
GAWR ......................................114
GVWR ......................................114
trailer towing ..........................114
Locks
autolock .....................................61
doors ..........................................55
Lubricant specifications ...184, 186
Lug nuts, anti-theft ...................131
Lumbar support, seats ...............67
M
Manual transmission
fluid capacities ........................183
lubricant specifications ..........186Master lighting switch ................24
Mirrors .........................................38
side view mirrors (power) .......38
Motorcraft parts ................171, 182
O
Octane rating ............................170
Oil (see Engine oil) ..................156
P
Parking brake ............................106
Parts (see Motorcraft parts) ....182
Power distribution box
(see Fuses) .......................122, 125
Power door locks ........................55
Power point .................................36
Power steering ..................107–108
fluid, checking and adding ....176
fluid, refill capacity ................183
fluid, specifications .........184, 186
Power Windows ...........................37
R
Radio ............................................14
Rear window defroster ...............22
Relays ........................................118
Remote entry system .................58
illuminated entry ......................60
locking/unlocking doors ...........55
opening the trunk .....................58
Roadside assistance ..................116
S
Safety Belt Maintenance ............79
Index
194