2003 FORD SUPER DUTY service

This information maybe stored during regular operation or in a crash or
near crash event. This stored information maybe read out and used by:
•Ford Motor Company.
•service and repair facilities.
•law enforcement or government agencies.
•others who mayassert a right or obtain your consent to know such
information.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Please read the sectionAir bagin theSeating and safety
restraintschapter. Failure to follow the specific warnings and
instructions could result in personal injury.
Front seat mounted rear facing child or infant seats should
NEVERbe used in front of a passenger side air bag unless the
air bag can be and is turned OFF.
Notice to owners of diesel-powered vehicles
Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement for information regarding correct operation and
maintenance of your diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utilityvehicles have a significantlyhigher rollover rate than
other types of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully.
Your vehicle is not a passenger car. As with other vehicles of this type,
failure to operate this vehicle correctlymayresult in loss of vehicle
control, vehicle rollover, personal injuryor death.
Be sure to readDriving off roadin theDrivingchapter.
Using your vehicle with a snowplow
For more information and guidelines for using your vehicle with a
snowplow, refer to theDrivingchapter.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it maybe utilized as an ambulance. Ford urges ambulance
Introduction
6

manufacturers to follow the recommendations of theFord Incomplete
Vehicle Manual, Ford Truck Body Builder’s Layout Bookand theQVM
guidelinesas well as pertinent supplements. For additional information,
please contact the Truck BodyBuilders AdvisoryService
1–877–840–4338.
Use of your Ford light truck as an ambulance, without the Ford
Ambulance Preparation Package voids the Ford New Vehicle Limited
Warrantyand mayvoid the Emissions Warranties. In addition, ambulance
usage without the preparation package could cause high underbody
temperatures, overpressurized fuel and a risk of spraying fuel which
could lead to fires.
If your vehicle is equipped with the
Ford Ambulance Preparation
Package, it will be indicated on the
Certification label. The label is
located on the driver’s side door
pillar or on the rear edge of the
driver’s door. You can determine
whether the ambulance
manufacturer followed Ford’s
recommendations bydirectly
contacting that manufacturer. Ford
Ambulance Preparation Package is
onlyavailable on certain 7.3L Diesel
engine equipped vehicles.
Notice to owners with vehicles equipped with Power Take Off
(PTO) capability
Refer to theDrivingchapter for more information and guidelines for
operating vehicles equipped with PTO.
Middle East/North Africa vehicle specific information
For your particular global region, your vehicle may be equipped with
features and options that are different from the ones that are described
in this Owner Guide; therefore, a supplement has been supplied that
complements this book. Byreferring to the pages in the provided
supplement, you can properlyidentifythose features, recommendations
and specifications that are unique to your vehicle.Refer to this Owner
Guide for all other required information and warnings.
Introduction
7

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If anylight remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Check fuel cap (if equipped):
Illuminates when the fuel cap may
not be properlyinstalled. Continued
driving with this light on maycause
the Service engine soon warning
light to come on.
Check gage:Illuminates when any
of the following conditions has
occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at, or near empty.
CHECK
GAGE
Instrument Cluster
10

Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarilyilluminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or byapplying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediatelybyyour servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked byyour dealer immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safetybelt.
Charging system:Illuminates when
the batteryis not charging properly.
ABS
Instrument Cluster
11

Check air suspension
(if equipped):Illuminates when
the air suspension switch is turned
OFF, the load limit is exceeded or
the air suspension requires servicing.
Low fuel:Illuminates when the fuel
level in the fuel tank is at, or near
empty(refer toFuel gaugein this
chapter).
Speed control:Illuminates when
the speed control is activated. Turns
off when the speed control system
is deactivated.
Transmission Tow/Haul Feature
(if equipped):The ON light on the
end of the gearshift lever illuminates
when the Tow/Haul feature has been
selected. Refer to theDriving
chapter for transmission function and operation. If the light flashes
steadily, have the sy stem serviced immediately, damage to the
transmission could occur.
Transmission control indicator
light (TCIL) (if equipped):
Illuminates when the overdrive
function of the transmission has
been turned off, refer to the
Drivingchapter. If the light flashes steadily, have the sy stem serviced
immediately, damage to the transmission could occur.
Four wheel drive low
(if equipped):Illuminates when
four-wheel drive low is engaged.
Four wheel drive indicator
(if equipped):Illuminates when
four-wheel drive is engaged.CHECK
SUSP
OVERDRIVE
LOW
RANGE
4x4
Instrument Cluster
12

•Clean the cassette player head with a cassette cleaning cartridge after
10–12 hours of playto maintain good sound/operation.
Don’t:
•Expose tapes to direct sunlight, extreme humidity, heat or cold.
•Leave tapes in the cassette player for a long time when not being
played.
CD/CD PLAYER CARE
Do:
•Handle discs bytheir edges only. Never touch the playing surface.
•Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
•Expose discs to direct sunlight or heat sources for extended periods
of time.
•Insert more than one disc into each slot of the CD changer magazine.
•Clean using a circular motion.
CD units are designed to play commercially pressed 12 cm
(4.75 in) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ball point pens may damage CDs. Please contact
your dealer for further information.
AUDIO SYSTEM WARRANTY AND SERVICE
Refer to theWarranty Guidefor audio system warranty information. If
service is necessary, see y our dealer or qualified technician.
Entertainment Systems
31

Flash to pass
Pull toward you slightly to activate
and release to deactivate.
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel and all applicable
switches in the vehicle during
headlamp and parklamp operation.
Move the control to the full upright
position, past detent, to turn on the
interior lamps.
Move the control to the full down
position, past detent, to prevent the interior lights from illuminating
when the doors are opened.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properlyaimed at the assemblyplant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked bya qualified service technician.
TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
Lights
37

Function Number of
bulbsTrade number
Rear fender clearance* 4
(a)
Interior visor lamp (if equipped) 4 194
Rear identification 3 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
(a)Replace entire lamp assembly; bulb is not serviceable.
* Dual rear wheels or if equipped.
Replacing headlamp bulbs (aerodynamic)
1. Make sure that the headlamp control is in the OFF position open the
hood.
2. Disconnect the electrical connector from the bulb bypulling rearward.
3. Remove bulb retainer ring by
turning it counterclockwise, then
slide the ring off the plastic base
4. Pull bulb out of headlamp
assembly.
Handle a halogen headlamp bulb carefullyand keep out of
children’s reach. Grasp the bulb onlybyits plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Install the new bulb(s) in reverse order.
Replacing headlamp bulbs (sealed beam)
1. Make sure headlamp switch is in OFF position and open the hood.
Lights
39