2003 FORD SUPER DUTY check transmission fluid

FluidFord Part
NameApplication Capacity
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)71.9L (19.0
gallons)
Right side
saddle mounted
tank (optional
on Chassis Cab)87.1L (23.0
gallons)
Short box 109.8L (29.0
gallons)
Long box 143.9L (38.0
gallons)
Aft axle 151.4L (40.0
gallons)
Power steering
fluidMotorcraft
MERCON
AT FAll Fill to line on
reservoir
Transfer case
fluidMotorcraft
MERCON
AT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
4Motorcraft
MERCON
AT F6-speed manual 5.5L (5.8
quarts)5
Automatic 16.7L (17.7
quarts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.25
quarts)
1Your vehicle’s rear axle(s) maybe filled with a synthetic lubricant that
mayrequire a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assemblyhas been
submerged in water. The axle lubricant should be changed anytime the
rear axle has been submerged in water.
Maintenance and Specifications
230

2Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of
Traction-Lok axles.
3Add the coolant type originally equipped in your vehicle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verifythe fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids maybe labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids maybe used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatictransmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacityis determined byfilling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verifythe fluid
level after operating vehicle to assure correct fluid level.
6Indicates onlyapproximate dry-fill capacity. Some applications mayvary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set bythe indication on
the dipstick’s normal operating range.
Maintenance and Specifications
231

ItemFord part
name or
equivalentFord part
numberFord
specification
Manual
transmission
(6-speed)Motorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Automatic
transmission
4R100
(4–speed)Motorcraft
MERCON
AT F
2
XT-2-QDX MERCON

Automatic
transmission
5R110W
(5–speed)Motorcraft
MERCON
SP
AT F
2
— WSS-M2C919–D
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Ford design rear axles contain a synthetic lubricant
that does not require changing unless the axle has been submerged in
water. Dana rear axles also contain a synthetic lubricant butdorequire a
change. Refer to your “Service Guide” for change intervals on Dana rear
axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verifythe fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids maybe labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids maybe used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
Maintenance and Specifications
234

A
Accessorydelay ..........................47
Air bag supplemental restraint
system ..........................................79
and child safetyseats ..............80
description ................................79
disposal ......................................83
driver air bag ............................81
indicator light ...........................82
operation ...................................81
passenger air bag .....................81
passenger deactivation
switch ........................................83
Air cleaner filter .......220–221, 228
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................199
Anti-lock brake system
(see Brakes) ......................103–104
Audio system
(see Radio) ................17–18, 21, 25
Automatic transmission ............106
driving an automatic
overdrive .................................107
fluid, adding ............................216
fluid, checking ........................216
fluid, refill capacities ..............228
fluid, specification ..................235
Auxiliarypower point .................46
Axle
lubricant specifications ..232, 235
refill capacities ........................228
traction lok ..............................105
B
Battery.......................................197
acid, treating emergencies .....197jumping a disabled battery....168
maintenance-free ....................197
replacement, specifications ...228
servicing ..................................197
BeltMinder ...................................74
Brakes ........................................102
anti-lock ...........................102–104
anti-lock brake system (ABS)
warning light ...........................103
fluid, checking and adding ....215
fluid, refill capacities ..............228
fluid, specifications .........232, 235
lubricant specifications ..232, 235
parking ....................................104
shift interlock ..........................106
Break-in period .............................5
Bulbs ............................................38
C
Calculating load ........................127
Capacities for refilling fluids ....228
Cassette tape player ...................25
CD changer .................................28
CD-single premium .........17–18, 21
Certification Label ....................243
Child safetyrestraints ................88
child safetybelts ......................88
Child safetyseats ........................90
attaching with tether straps ....94
in front seat ..............................92
in rear seat ................................92
Cleaning your vehicle
engine compartment ..............185
instrument panel ....................187
interior .....................................187
interior trim ............................187
plastic parts ............................186
Index
249

washing ....................................184
waxing .....................................184
wheels ......................................185
wiper blades ............................186
Clutch
fluid ..........................................216
operation while driving ..........109
recommended shift speeds ....110
Compass, electronic ....................53
calibration .................................54
set zone adjustment .................54
Console ........................................51
overhead ....................................45
Controls
power seat .................................66
Coolant
checking and adding ..............199
refill capacities ................203, 228
specifications ..................232, 235
Cruise control
(see Speed control) ....................48
Customer Assistance ................152
Ford accessories for your
vehicle .....................................190
Ford Extended Service
Plan ..........................................177
Getting assistance outside the
U.S. and Canada .....................181
Getting roadside assistance ...152
Getting the service you
need .........................................175
Ordering additional owner’s
literature .................................182
The Dispute Settlement
Board .......................................177
Utilizing the
Mediation/Arbitration
Program ...................................180D
Daytime running lamps
(see Lamps) ................................36
Dipstick
automatic transmission
fluid ..........................................216
engine oil .................................194
Doors
lubricant specifications ..........232
Driveline universal joint and
slip yoke ....................................220
Driving under special
conditions ..................109, 118, 121
sand .........................................120
snow and ice ...........................122
through water .................120, 125
E
Emergencies, roadside
jump-starting ..........................168
Emission control system ..........213
Engine ........................................235
cleaning ...................................185
coolant .....................................199
diesel ...........................................6
fail-safe coolant ......................204
idle speed control ...................197
lubrication
specifications ..................232, 235
refill capacities ........................228
service points ..........................193
starting after a collision .........153
Engine block heater .................102
Engine oil ..................................194
checking and adding ..............194
dipstick ....................................194
filter, specifications ........196, 228
recommendations ...................196
Index
250

Instrument panel
cleaning ...................................187
cluster ........................................10
lighting up panel and
interior .......................................37
J
Jump-starting your vehicle ......168
K
Keyless entry system
autolock .....................................61
Keys
positions of the ignition ...........98
L
Lamps
autolamp system .......................35
bulb replacement
specifications chart ..................38
cargo lamps ...............................37
daytime running light ...............36
fog lamps ...................................36
headlamps .................................35
headlamps, flash to pass ..........37
instrument panel, dimming .....37
interior lamps ...........................38
replacing bulbs ...................38–43
Lane change indicator
(see Turn signal) ........................37
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........103
speed control ............................51
Load limits .................................125
GAWR ......................................125
GVWR ......................................125
trailer towing ..........................125
Loading instructions .................127Locks
autolock .....................................61
childproof ..................................57
Lubricant specifications ...232, 235
Lumbar support, seats ...............67
M
Manual transmission .................109
fluid capacities ........................228
lubricant specifications ..........235
reverse .....................................110
Message center ...........................51
english/metric button ...............52
menu button .............................52
Mirrors .........................................45
fold away...................................48
side view mirrors (power) .......47
Motorcraft parts ................209, 228
O
Octane rating ............................208
Oil (see Engine oil) ..................194
P
Parking brake ............................104
Parts (see Motorcraft parts) ....228
Pedals (see Power adjustable
foot pedals) .................................48
Power adjustable foot pedals .....48
Power distribution box
(see Fuses) ...............................155
Power door locks ..................56, 61
Power point .................................46
Power steering ..........................105
fluid, checking and adding ....215
Index
252

fluid, refill capacity................228
fluid, specifications .........232, 235
Power Windows ...........................47
Preparing to drive your
vehicle ........................................105
R
Radio ..........................17–18, 21, 25
Relays ........................................154
Remote entrysystem .................58
illuminated entry......................60
locking/unlocking doors ...........56
Reverse sensing system ...........111
Roadside assistance ..................152
S
Safetybelts (see Safety
restraints) ........................68–71, 73
Safetydefects, reporting ..........183
Safetyrestraints ....................68–73
belt minder ...............................74
cleaning the safetybelts ..........78
extension assembly..................78
for adults .............................69–71
for children .........................87–88
warning light and chime ..........74
Safetyseats for children ............90
Seat belts (see Safety
restraints) ....................................68
Seats ............................................63
child safetyseats ......................90
cleaning ...................................188
Servicing your vehicle ..............191
Snowplowing .................6, 148–150Spare tire
(see Changing the Tire) ...........159
Spark plugs,
specifications .....................228, 235
Special notice ................................7
ambulance conversions ..............6
diesel-powered vehicles .............6
four-wheel drive vehicles .......151
utility-type vehicles ....................6
Specification chart,
lubricants ...........................232, 235
Speed control ..............................48
Starting your vehicle ....98–99, 101
jump starting ..........................168
Steering wheel
tilting .........................................45
T
Tailgate ........................................55
Tires ...................................221–223
changing ..........................159, 161
checking the pressure ............223
replacing ..................................226
rotating ....................................224
snow tires and chains ............227
tire grades ...............................222
treadwear ................................222
Towing .......................................127
trailer towing ..........................127
wrecker ....................................173
Traction-lok rear axle ...............105
Transfer case
fluid checking .........................220
Transmission
automatic operation ...............106
fluid, checking and adding
(automatic) .............................216
Index
253