2003 FORD RANGER check engine

the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your“Warranty Guide”for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your“Check Engine/Service Engine
Soon”light is on, refer to the description in theWarning lights and
chimessection of theInstrument clusterchapter. Your vehicle may not
pass the I/M test with the“Check Engine/Service Engine Soon”light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a“not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
Maintenance and Specifications
216

CHECKING AND ADDING POWER STEERING FLUID
•2.3L I4 engine
•3.0L V6 engine
•4.0L V6 engine
DONOTOVERFILLPOWERSTEERINGFLUID
Maintenance and Specifications
217

Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4.If your vehicle is equipped with a 3.0L V6 engine,check the fluid
level on the dipstick. It should be within the FULL HOT range. Do not
add fluid if the level is within this range.
5.If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine,check the fluid level in the reservoir. It should be between the
MIN and MAX lines. Do not add fluid if the level is within this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the scheduled maintenance guide for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
MAX
Maintenance and Specifications
218

3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
Maintenance and Specifications
220

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205–A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Maintenance and Specifications
234

A
Air bag supplemental restraint
system ..........................................85
and child safety seats ..............87
description ................................85
disposal ......................................90
driver air bag ............................88
indicator light ...........................89
operation ...................................88
passenger air bag .....................88
passenger deactivation
switch ........................................90
Air cleaner filter .......................229
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................200
Anti-lock brake system
(see Brakes) ..............................113
Audio system
(see Radio) ....16–17, 20, 23, 29, 33
Automatic transmission ............115
driving an automatic
overdrive .................................116
fluid, adding ............................219
fluid, checking ........................219
fluid, refill capacities ..............229
fluid, specification ..................236
Auxiliary power point .................51
Axle
lubricant
specifications ..................233, 236
refill capacities ........................229
traction lok ..............................114
B
Battery .......................................198
acid, treating
emergencies ............................198jumping a disabled
battery .....................................165
maintenance-free ....................198
replacement,
specifications ..........................229
servicing ..................................198
Bed extender ..............................57
BeltMinder ...................................80
Brakes ........................................112
anti-lock ...................................113
anti-lock brake system (ABS)
warning light ...........................113
fluid, checking and adding ....218
fluid, refill capacities ..............229
fluid, specifications .........233, 236
lubricant
specifications ..................233, 236
parking ....................................113
shift interlock ..........................115
Bulbs ............................................44
C
Calculating load ........................134
Capacities for refilling fluids ....229
Cargo area shade ........................57
Cargo net .....................................57
Cassette tape player .............17, 20
CD-single premium ...16, 23, 29, 33
Cell phone use ............................56
Certification Label ....................238
Changing a tire .........................158
Child safety restraints ................95
child safety belts ......................95
Child safety seats ........................98
attaching with tether
straps .......................................102
Index
243

in front seat ..............................99
in rear seat ................................99
Cleaning your vehicle
engine compartment ..............182
instrument panel ....................185
interior .....................................185
plastic parts ............................184
washing ....................................181
waxing .....................................181
wheels ......................................182
wiper blades ............................184
Clutch
fluid ..........................................218
operation while driving ..........118
recommended shift speeds ....119
Console ........................................56
Coolant
checking and adding ..............200
refill capacities ................204, 229
specifications ..................233, 236
Cruise control
(see Speed control) ....................53
Customer Assistance ................146
Ford accessories for your
vehicle .............................186, 240
Ford Extended Service
Plan ..........................................173
Getting assistance outside
the U.S. and Canada ..............177
Getting roadside assistance ...146
Getting the service you
need .........................................171
Ordering additional owner’s
literature .................................178
The Dispute Settlement
Board .......................................174
Utilizing the
Mediation/Arbitration
Program ...................................177D
Daytime running lamps
(see Lamps) ................................41
Dipstick
automatic transmission
fluid ..........................................219
engine oil .................................192
Doors
lubricant specifications ..........233
Driveline universal joint and
slip yoke ....................................223
Driving under special
conditions ..................120, 125, 128
sand .........................................127
snow and ice ...........................129
through water .................127, 131
E
Emergencies, roadside
jump-starting ..........................165
Emission control system ..........215
Engine ........................................236
cleaning ...................................182
coolant .....................................200
idle speed control ...................198
lubrication
specifications ..................233, 236
refill capacities ........................229
service points ..................189–191
starting after a collision .........147
Engine block heater .................112
Engine oil ..................................192
checking and adding ..............192
dipstick ....................................192
filter, specifications ........197, 229
recommendations ...................197
refill capacities ........................229
specifications ..................233, 236
Index
244

cluster ........................................10
lighting up panel and
interior .......................................42
J
Jack ............................................158
positioning .......................158, 161
storage .............................158–160
Jump-starting your vehicle ......165
K
Keys
positions of the ignition .........108
L
Lamps
bulb replacement
specifications chart ..................44
cargo lamps ...............................42
daytime running light ...............41
fog lamps ...................................41
headlamps .................................41
headlamps, flash to pass ..........42
instrument panel, dimming .....42
interior lamps .....................44–45
replacing bulbs .............44, 46–49
Lane change indicator
(see Turn signal) ........................44
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........113
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Loading instructions .................133
Lubricant specifications ...233, 236
Lumbar support, seats ...............72M
Manual transmission .................118
fluid capacities ........................229
lubricant specifications ..........236
reverse .....................................119
Mirrors
side view mirrors (power) .......52
Motorcraft parts ................211, 229
O
Octane rating ............................209
Oil (see Engine oil) ..................192
P
Parking brake ............................113
Parts (see Motorcraft parts) ....229
Power distribution box
(see Fuses) ...............................152
Power door locks ........................62
Power mirrors .............................52
Power point .................................51
Power steering ..........................114
fluid, checking and adding ....217
fluid, refill capacity ................229
fluid, specifications .........233, 236
Power Windows ...........................52
Preparing to drive your
vehicle ........................................114
R
Radio ..............16–17, 20, 23, 29, 33
Relays ........................................148
Remote entry system .................64
illuminated entry ......................67
Index
246