2003 FORD RANGER manual transmission

•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel near
the steering column.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood and support it with
the prop rod.
Maintenance and Specifications
188

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
Maintenance and Specifications
189

WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile
organic compounds may restrict the
use of methanol, a common
windshield washer antifreeze
additive. Washer fluids containing
non-methanol antifreeze agents
should be used only if they provide
cold weather protection without
damaging the vehicle’s paint finish,
wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5°C (40°F),
use washer fluid with antifreeze protection. Failure to use washer
fluid with antifreeze protection in cold weather could result in impaired
windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2.
Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
WASHERFLUIDONLY
RADIATOR
COOLANT
ONLY
Maintenance and Specifications
192

Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
Specificationsin this chapter.
Maintenance and Specifications
222

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Fill to range on
dipstick or
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F5-speed manual 2.65L (2.8
quarts)3
Motorcraft
MERCONV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.4L (9.9
quarts)2
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines9.5L (10.0
quarts)2
4x4 vehicles
with automatic
and 3.0L or 4.0L9.8L (10.3
quarts)2
Maintenance and Specifications
230

Fluid Ford Part
NameApplication Capacity
Engine coolant
4Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base)75.7L (20.0
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer case
FluidMotorcraft
MERCONAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Maintenance and Specifications
231

Fluid Ford Part
NameApplication Capacity
Rear axle
lubricant
5, 6Motorcraft SAE
80W-90
Premium Rear
Axle LubricantAll (except
FX4)2.4-2.5L (5.0-5.3
pints)
Rear axle
lubricant (FX4
only)
6
Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantFX4 only 2.5-2.6L
(5.25-5.5 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to the scheduled maintenance
guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
4Add the coolant type originally equipped in your vehicle.
5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Maintenance and Specifications
232

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205–A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Maintenance and Specifications
234