2003 FORD RANGER clutch

Check the power steering fluid. Refer to the scheduled maintenance
guide for the service interval schedules. If adding fluid is necessary, use
only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4.If your vehicle is equipped with a 3.0L V6 engine,check the fluid
level on the dipstick. It should be within the FULL HOT range. Do not
add fluid if the level is within this range.
5.If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine,check the fluid level in the reservoir. It should be between the
MIN and MAX lines. Do not add fluid if the level is within this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the scheduled maintenance guide for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
MAX
Maintenance and Specifications
218

MOTORCRAFT PART NUMBERS
Component2.3L
I4engine3.0LV6
engine3.0L V6 FFV
engine4.0L V6
engine
Air filter
element FA-1658 FA-1658 FA-1658FA-1658
FA-1665
(FX4 only)
Fuel filter FG-1002 FG-1002 FG-1002 FG-1002
Battery BXT-59 BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-400S FL-820S
PCV valve EV-227 EV-130 EV-130 EV-225
Spark plugs* AWSF-32FEM AWSF-32PP** AGSF-22PP** AGSF-34FP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If any spark plug needs to be removed for inspection, it must be
re-installed in the same cylinder. Cylinders No.1, 2 and 3 have a“PG”
suffix. Cylinders No. 4, 5 and 6 have a“P”suffix. If any spark plug needs
to be replaced, use only spark plugs with the service part number suffix
letters“PP”as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)Motorcraft SAE
5W- 20 Premium
Synthetic Blend
Motor Oil2.3L engine 3.8L (4.0
quarts)
3.0L V6 engine 4.3L (4.5
quarts)
Motorcraft SAE
5W- 30 Super
Premium Motor
Oil4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid and
Clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or
step (for clutch)
on reservoir
Maintenance and Specifications
229

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Rear axleMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant
1
XY-80W90-QL WSP-M2C197-A
Rear axle (FX4
only)Motorcraft SAE
75W-140
Synthetic Rear
Axle Lubricant
1
XY-75W140–QL WSL-M2C192–A
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door weather
stripsSilicone
LubricantF5AZ-19553–AA ESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Maintenance and Specifications
233

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oil2.3L and 3.0L
engines
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
4.0L engines
Motorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C205–A
and API
Certification
Mark
Hinges, door
checks, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C159-A
or ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission)Motorcraft
Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Maintenance and Specifications
234

in front seat ..............................99
in rear seat ................................99
Cleaning your vehicle
engine compartment ..............182
instrument panel ....................185
interior .....................................185
plastic parts ............................184
washing ....................................181
waxing .....................................181
wheels ......................................182
wiper blades ............................184
Clutch
fluid ..........................................218
operation while driving ..........118
recommended shift speeds ....119
Console ........................................56
Coolant
checking and adding ..............200
refill capacities ................204, 229
specifications ..................233, 236
Cruise control
(see Speed control) ....................53
Customer Assistance ................146
Ford accessories for your
vehicle .............................186, 240
Ford Extended Service
Plan ..........................................173
Getting assistance outside
the U.S. and Canada ..............177
Getting roadside assistance ...146
Getting the service you
need .........................................171
Ordering additional owner’s
literature .................................178
The Dispute Settlement
Board .......................................174
Utilizing the
Mediation/Arbitration
Program ...................................177D
Daytime running lamps
(see Lamps) ................................41
Dipstick
automatic transmission
fluid ..........................................219
engine oil .................................192
Doors
lubricant specifications ..........233
Driveline universal joint and
slip yoke ....................................223
Driving under special
conditions ..................120, 125, 128
sand .........................................127
snow and ice ...........................129
through water .................127, 131
E
Emergencies, roadside
jump-starting ..........................165
Emission control system ..........215
Engine ........................................236
cleaning ...................................182
coolant .....................................200
idle speed control ...................198
lubrication
specifications ..................233, 236
refill capacities ........................229
service points ..................189–191
starting after a collision .........147
Engine block heater .................112
Engine oil ..................................192
checking and adding ..............192
dipstick ....................................192
filter, specifications ........197, 229
recommendations ...................197
refill capacities ........................229
specifications ..................233, 236
Index
244