2003 FORD MUSTANG check engine

ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should
be checked at the mileage intervals in the scheduled
maintenance guide. The coolant concentration
should be maintained at 50/50 coolant and water,
which equates to a freeze point of -36°C (-34°F).
Coolant concentration testing is possible with a
hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014–R1060).
The level of coolant should be maintained at the
“cold full”of“cold fill range”level in the coolant
reservoir. If the level falls below, add coolant per the
instructions in theAdding Engine Coolantsection.
Your vehicle was factory-filled with a 50/50 engine
coolant and water concentration. If the
concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not
work properly.A50–50 mixture of coolant and
water provides the following:
•freeze protection down to -36°C (-34°F)
•boiling protection up to 129°C (265°F)
•protection against rust and other forms of
corrosion
•enables calibrated gages to function properly
•3.8L OHV V6 engine
Maintenance and Specifications
206

•4.6L SOHC V8
engine
When the engine is cold, check the level of the
engine coolant in the reservoir.
•The engine coolant should be at the“cold fill
level”as listed on the engine coolant reservoir.
•Refer to the scheduled maintenance guide for
service interval schedules.
•Be sure to read and understandPrecautions
when servicing your vehiclein this chapter.
If the engine coolant has not been checked at the
recommended interval, the engine coolant reservoir
may become low or empty. If the reservoir is low or
empty, add engine coolant to the reservoir. Refer to
Adding engine coolantin this chapter.
Note:Automotive fluids are not interchangeable; do
not use engine coolant, antifreeze or windshield
washer fluid outside of its specified function and
vehicle location.
Adding engine coolant
When adding coolant, make sure it is a 50/50
mixture of engine coolant and distilled water. Add
the mixture to the coolant reservoir,when the
engine is cool, until the appropriate fill level is
obtained.
Do not add engine coolant when the engine
is hot. Steam and scalding liquids released
from a hot cooling system can burn you badly.
Also, you can be burned if you spill coolant on hot
engine parts.
Maintenance and Specifications
207

Do not put engine coolant in the windshield
washer fluid container. If sprayed on the
windshield, engine coolant could make it difficult
to see through the windshield.
The cooling system in your vehicle is filled with
either green-colored Motorcraft Premium Engine
Coolant meeting Ford specification ESE-M97B44–A
or yellow-colored Motorcraft Premium Gold Engine
Coolant meeting Ford Specification
WSS-M97B51–A1. To determine your vehicle’s
coolant type (color), check your coolant reservoir.
•Add Motorcraft Premium Engine Coolant
(green-colored), VC-4–A (U.S.) or CXC-10
(Canada) or Motorcraft Premium Gold
Engine Coolant (yellow-colored), VC-7–A
(VC-7–B in Oregon), depending on the type
of coolant originally equipped in your
vehicle.If you are unsure which type of coolant
your vehicle requires, check your coolant
reservoir or contact your local dealer.
Note:Use of Motorcraft Cooling System Stop Leak
Pellets, VC-6, darkens the color of Motorcraft
Premium Gold Engine Coolant from yellow to golden
tan.
•Do not add/mix an orange-colored, extended
life coolant such as Motorcraft Speciality
Orange Engine Coolant, VC-2 (US) or
CXC-209 (Canada), meeting Ford
specification WSS-M97B44–Dwiththe
factory-filled coolant.Mixing Motorcraft
Speciality Orange Engine Coolant or any
orange-colored extended life product with your
factory filled coolant can result in degraded
corrosion protection.
•A large amount of water without engine coolant
may be added, in case of emergency, to reach a
vehicle service location. In this instance, the
cooling system must be drained and refilled with a
50/50 mixture of engine coolant and distilled
Maintenance and Specifications
208

The following procedure should be used when
refilling the cooling system of a 3.8L V6 engine after
it has been drained or become extremely low.
1. Remove the cap
from the engine
coolant reservoir.
2. Open the cooling
system vent plug.
3. Remove the radiator
cap as previously
outlined.
4. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
5. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the“cold fill level”as listed on
the reservoir.
6. Close the cooling system vent plug.
7. Reinstall the engine coolant reservoir cap.
8. Reinstall the radiator cap.
9. Start and idle the engine until the upper radiator
hose is warm (this indicates the thermostat is open
and coolant is flowing through the entire system).
10. Immediately shut the engine off.
11. Wrap a thick cloth around the radiator cap and
cautiously remove the radiator cap.
12. Add a50/50 mixtureof engine coolant and
distilled water to the radiator until full.
13. Reinstall the radiator cap.
14. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
15. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the“cold fill
level”as listed on the reservoir.
If you are unsure of how to operate the cooling
system vent plug when adding engine coolant to the
3.8L V6 engine, contact your dealer.
2
31
Maintenance and Specifications
210

Engine coolant refill procedure-4.6L V8 engine
The following procedure should be used when
refilling the cooling system of a 4.6L V8 engine after
it has been drained or become extremely low.
1. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
2. Slowly add a50/50 mixtureof engine coolant
and distilled water to the engine coolant reservoir
until the coolant level is at the“cold fill level”as
listed on the reservoir.
3. Reinstall the pressure relief cap.
4. Start and idle the engine until the upper radiator
hose is warm (this indicates the thermostat is open
and coolant is flowing through the entire system).
5. Shut the engine off and let it cool.
6. Remove the pressure relief cap from the engine
coolant reservoir as previously outlined.
7. Add a50/50 mixtureof engine coolant and
distilled water to the engine coolant reservoir until
the coolant level is at the“cold fill level”as listed on
the reservoir.
8. Reinstall the pressure relief cap.
9. Check the coolant level in the reservoir before
you drive your vehicle the next few times (with the
engine cool).
10. If necessary, add a50/50 mixtureof engine
coolant and distilled water to the engine coolant
reservoir until the coolant level is at the“cold fill
level”as listed on the reservoir.
After any coolant has been added, check the coolant
concentration see Checking Engine Coolant section).
If the concentration is not 50/50 (protection to–34°
F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and
additions to obtain a 50/50 coolant concentration.
Whenever coolant has been added, the coolant level
in the coolant reservoir should be checked the next
few times you drive the vehicle. If necessary, add
Maintenance and Specifications
211

enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper
level.
If you have to add more than 1.0 liter (1.0 quart) of
engine coolant per month, have your dealer check
the engine cooling system. Your cooling system may
have a leak. Operating an engine with a low level of
coolant can result in engine overheating and possible
engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a
recycled engine coolant produced by Ford-approved
processes in vehicles originally equipped with
Motorcraft Premium Engine Coolant (green-colored).
However, not all coolant recycling processes produce
coolant that meets Ford specification
ESE-M97B44–A. Use of such coolant may harm the
engine and cooling system components.
Ford Motor Company does NOT recommend the use
of recycled engine coolant in vehicles originally
equipped with Motorcraft Premium Gold Engine
Coolant since a Ford-approved recycling process is
not yet available.
Used engine coolant should be disposed of in
an appropriate manner. Follow your community’s
regulations and standards for recycling and disposing
of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling
system can hold, refer toRefill capacitiesin this
chapter.
Fill your engine coolant reservoir as outlined in
Adding engine coolantin this chapter.
Severe climates
If you drive in extremely cold climates (less than
–36°C[–34°F]):
•It may be necessary to increase the coolant
concentration above 50%.
Maintenance and Specifications
212

Usethe following guidelines to avoid static build-up
when filling an ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the
vehicle (including the cargo area).
•Keep the fuel pump nozzle in contact with the
fuel container while filling.
•DO NOT use a device that would hold the fuel
pump handle in the fill position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with
a 1/8 turn on/off feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8
of a turn until it stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with
the notches on the filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it
stops.
“Check Fuel Cap”illuminates when the ignition is
turned to the ON position to ensure your bulb is
working. When this light turns on, check the fuel
filler cap. Continuing to operate the vehicle with the
Check Fuel Cap light on, can activate the Service
Engine Soon warning. When the fuel filler cap is
properly re-installed, the light(s) will turn off after a
period of normal driving.It may take a long
period of time for the system to detect an
improperly installed fuel filler cap.
If you must replace the fuel filler cap, replace
it with a fuel filler cap that is designed for
your vehicle. The customer warranty may be
void for any damage to the fuel tank or fuel
system if the correct genuine Ford or
Motorcraft fuel filler cap is not used.
Maintenance and Specifications
216

•Using the air conditioner or defroster may reduce
fuel economy.
•You may want to turn off the speed control in
hilly terrain if unnecessary shifting between third
and fourth gear occurs. Unnecessary shifting of
this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not
required and may reduce fuel economy.
•Resting your foot on the brake pedal while driving
may reduce fuel economy.
•Combine errands and minimize stop-and-go
driving.
Maintenance
•Keep tires properly inflated and use only
recommended size.
•Operating a vehicle with the wheels out of
alignment will reduce fuel economy.
•Use recommended engine oil. Refer toLubricant
specificationsin this chapter.
•Perform all regularly scheduled maintenance
items. Follow the recommended maintenance
schedule and owner maintenance checks found in
your vehicle scheduled maintenance guide.
Conditions
•Heavily loading a vehicle or towing a trailer may
reduce fuel economy at any speed.
•Carrying unnecessary weight may reduce fuel
economy (approximately 0.4 km/L [1 mpg] is lost
for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for
example bug deflectors, rollbars/light bars,
running boards, ski/luggage racks) may reduce
fuel economy.
•Using fuel blended with alcohol may lower fuel
economy.
•Fuel economy may decrease with lower
temperatures during the first 12–16 km (8–10
miles) of driving.
Maintenance and Specifications
222