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4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture (see
above), to within the“cold fill range”or the“cold full”level on the
reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration, refer
toChecking Engine Coolantsection. If the concentration is not 50/50
(protection to–34°F/–36°C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
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175
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How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The“Multi-function warning light:
automatic transaxle/cooling
system”will illuminate (2.0L
Zetec engine only).
•The“Check Engine”indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature:
•The engine will completely shut down.
•Steering and braking effort will increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
Maintenance and Specifications
177
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MOTORCRAFT PART NUMBERS
Component 2.0L I4 SPI
engine2.0L I4
Zetec-E engine2.3L I4 PZEV
engine
Air filter element FA-1688 FA-1688 N/A (Lifetime)
1
Fuel filter FG-986–B FG-986–B FG-1075
Oil filter FL-400-S FL-2005 FL-2017–A
PCV valve EV-262 EV-263 EV-265
Battery BXT-40R BXT-96R BXT-96R
Spark
plugs-platinum
2AGSF-34EEM3AZSF–32FE AGSF-22YPC
1Non Serviceable Part. Air Filter Service Minder indicates if service is
needed. See dealer or qualified technician for replacement. The air filter
is designed as a“lifetime”part.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is removed for inspection and replaced, it must be
reinstalled in the same cylinder. If a spark plug needs to be replaced, use
only spark plugs with the service number suffix letter as shown above.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L SPI engine 5.75L (6.1 quarts)
2.0L Zetec E
engine5.75L (6.1 quarts)
2.3L engine 5.75L (6.1 quarts)
Maintenance and Specifications
196
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Fluid Ford Part
NameApplication Capacity
Engine oil
(includes
filter
change)
4
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L SPI engine 3.78L (4.0 quarts)
2.0L Zetec E
engine4.25L (4.5 quarts)
2.3L engine 4.3L (4.54 quarts)
Fuel tank N/A 2.0L SPI and 2.0L
Zetec E50L (13.2 gallons)
2.3L 53L (14.0 gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transaxle
fluid
2Motorcraft Full
Synthetic
Manual
Transmission
Fluid5-speed manual 2.0L (2.1 quarts)3
Motorcraft
MERCONV
AT FAutomatic 6.6L (6.9 quarts)3
Windshield
washer
fluidMotorcraft
Premium
Windshield
Washer
ConcentrateSedan 2.5L (2.6 quarts)
Coupe and Wagon 4.0L (4.2 quarts)
1Add the coolant type originally equipped in your vehicle.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
197