2003 FORD FOCUS clutch

2.0L Zetec-E Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Air filter assembly
6. Windshield washer fluid reservoir
7. Battery
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
Maintenance and Specifications
164

2.3L I4 PZEV Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Battery
6. Windshield washer fluid reservoir
7. Air filter service minder
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
1234
678
5
109
Maintenance and Specifications
165

CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from
your dealer immediately.
Maintenance and Specifications
188

CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
Maintenance and Specifications
189

MOTORCRAFT PART NUMBERS
Component 2.0L I4 SPI
engine2.0L I4
Zetec-E engine2.3L I4 PZEV
engine
Air filter element FA-1688 FA-1688 N/A (Lifetime)
1
Fuel filter FG-986–B FG-986–B FG-1075
Oil filter FL-400-S FL-2005 FL-2017–A
PCV valve EV-262 EV-263 EV-265
Battery BXT-40R BXT-96R BXT-96R
Spark
plugs-platinum
2AGSF-34EEM3AZSF–32FE AGSF-22YPC
1Non Serviceable Part. Air Filter Service Minder indicates if service is
needed. See dealer or qualified technician for replacement. The air filter
is designed as a“lifetime”part.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is removed for inspection and replaced, it must be
reinstalled in the same cylinder. If a spark plug needs to be replaced, use
only spark plugs with the service number suffix letter as shown above.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L SPI engine 5.75L (6.1 quarts)
2.0L Zetec E
engine5.75L (6.1 quarts)
2.3L engine 5.75L (6.1 quarts)
Maintenance and Specifications
196

Clutch
fluid ..................................188–189
operation while driving ..........119
Coolant
checking and adding ..............172
refill capacities ................175, 196
specifications ..................198, 200
Cruise control (see Speed
control) ........................................53
Customer Assistance ................125
Ford accessories for your
vehicle .....................................160
Ford Extended Service
Plan ..........................................147
Getting assistance outside the
U.S. and Canada .....................151
Getting roadside assistance ...125
Getting the service you need 145
Ordering additional owner’s
literature .................................152
The Dispute Settlement
Board .......................................147
Utilizing the
Mediation/Arbitration
Program ...................................150
D
Daytime running lamps
(see Lamps) ................................38
Defrost
rear window ..............................37
Dipstick
automatic transmission
fluid ..........................................189
engine oil .................................166
Doors
lubricant specifications ..........198
Driving under special
conditions ..................................118through water .........................120
E
Emergencies, roadside
jump-starting ..........................138
Emission control system ..........185
Engine ........................................200
cleaning ...................................155
coolant .....................................172
fail-safe coolant ......................176
idle speed control ...................170
lubrication specifications ......198,
200
refill capacities ........................196
service points ..................163–165
starting after a collision .........126
Engine block heater .................110
Engine fan .........................161, 163
Engine oil ..................................166
checking and adding ..............166
dipstick ....................................166
filter, specifications ........169, 196
recommendations ...................169
refill capacities ........................196
specifications ..................198, 200
Exhaust fumes ..........................110
F
Fail safe cooling ........................176
Fan, Engine Cooling .........161, 163
Floor mats ...................................59
Fluid capacities .........................196
Foglamps .....................................38
Fuel ............................................178
calculating fuel economy .......182
cap ...........................................180
Index
209