2003 FORD F750 transmission

110 000 KM / 70 000 MILES
•Replace the engine spin-on coolant filter.*
•Replace the engine coolant.* See the engine manufacturer’s operating
guide for supplemental corrosion inhibitor specifications.
130 000 KM / 80 000 MILES
•Replace the fuel filter.*
150 000 KM / 90 000 MILES
•Replace the engine spin-on coolant filter*.
•Repack and adjust the front wheel bearings—grease-filled hubs.
•Change the lubricant in the manual shift transmission–7 speed
Spicer. (Not required when equipped with optional synthetic
lubricant.)
•Change the power steering fluid and filter.
160 000 KM / 100 000 MILES
•Disassemble the single check valve (SC-3) and the automatic drain
valve (DB–2)—clean and inspect the valves for wear and
deterioration.
•Lube the clutch release and the cross shaft lever.
•Replace the fuel filter.*
•Change the rear axle lubricant. (Not required when equipped with
optional synthetic lubricant.)
400 000 KM / 250 000 MILES
•Change the rear axle lubricant when equipped with optional synthetic
lubricant.
500 000 KM / 300 000 MILES
•Disassemble the air dryer, replace the desiccant and check the
mounting of the dryer to the vehicle (if equipped).
Please continue with these scheduled maintenance intervals for your
vehicle.
* Shown intervals are for Powerstroke engine only. Refer to Caterpillar
and Cummins Owner Manuals for intervals for their respective engines.
General Maintenance Information
235

800 000 KM / 500 000 MILES
•Change the lubricant in the manual shift transmission (all
applications) when equipped with optional synthetic lubricant.
Maintenance Operation Frequency — ObservationClean body/door drain holes.
Clean windshield wiper blades.
Replace windshield wiper blades.
Lubricate body lock cylinders, door and hood hinges.
Check headlamp alignment.
Check windshield washer fluid level. Add fluid if required.At least twice annually.
As required.
If wiping the blades with a clean cloth and mild detergent
and washing the windshield with a cleaner does not restore
a clean wipe.
Difficult to operate or noisy.
Lamp beams in wrong position when vehicle operating
loaded.
If washers do not spray fluid when operated. GENERAL MAINTENANCE SERVICES
Listed below are vehicle checks that should be made periodically either by the owner or a qualified technician. It is recommended
that deficiencies be brought to the attention of your dealer or another qualified service outlet as soon as possible in order that
advice regarding the need for service or replacement can be obtained.
General Maintenance Information
236

Maintenance Operation Frequency - Observation
Check the transmission and
engine mountings (*b)Hard shifting or excessive vibration
Check and adjust transmission
controls (*b)High effort to shift or noisy
transmission
Check fuel pump pressure Insufficient full-throttle power or
backfiring
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure
Check the battery terminals for
corrosionWhenever electrical power supply has
diminished
Tighten the wheel mounting
nuts to the specified torque.
Refer toServicing your
wheels and tiresRequired initially at 804 and 1 609 km
(500 and 1 000 miles). Perform again
at 804 and 1 609 km (500 and 1 000
mile) intervals after each tire
removal/replacement.
*a During maintenance and repair, protect the fuel tube and the hose
assemblies, the power steering lines, and the brake lines from the
external heat, the acids and the abrasion that could damage the lines.
*b Check for (free) linkage action and ensure that (return) spring
force is adequate to maintain pedal free play.
*c Adjust, repair or replace as required with the same or equivalent
parts.
General Maintenance Information
238

A
Air cleaner filter .......................206
Air conditioning
manual heating and air
conditioning system .................57
Audio system
(see Radio) ................20, 25, 32, 40
Automatic transmission ............132
Auxiliary power point .................73
B
Battery .......................................184
jumping a disabled battery ....165
voltage gauge ............................17
BeltMinder ...................................96
Brakes ................................113, 119
anti-lock ...................114–115, 121
anti-lock brake system
(ABS) warning light ...11–12, 115
brake warning light ............11–12
fluid, checking and adding ....203
parking ....................116, 118, 122
pedals (see Power
adjustable foot pedals) ............73
trailer .......................................124
C
CD-6 disc .....................................40
CD-single premium .....................32
Child safety restraints ..............101
child safety belts ....................101
Child safety seats ......................104
attaching with tether straps ..108
in front seat ............................106
in rear seat ..............................106
tether anchorage hardware ...108Cleaning your vehicle
engine compartment ..............175
exterior ....................................177
instrument panel ....................176
interior .....................................176
plastic parts ............................176
washing ....................................174
waxing .....................................174
wheels ......................................175
woodtone trim ........................176
Climate control (see Air
conditioning or Heating) ......56–57
Clock ..........................23, 29, 36, 44
Clutch ........................................202
fluid ..........................................202
Compass, electronic ....................70
calibration .................................72
set zone adjustment .................71
Console
overhead ....................................70
Controls
power seat .................................89
Coolant ......................................186
refill capacities ........................190
Cruise control
(see Speed control) ....................76
Customer Assistance ................150
Getting assistance outside
the U.S. and Canada ..............171
Getting roadside assistance ...150
Getting the service
you need .................................166
Ordering additional
owner’s literature ...................172
The Dispute Settlement
Board .......................................168
Index
243

Instrument panel
cleaning ...................................176
lighting up panel
and interior ...............................62
J
Jump-starting your vehicle ......165
K
Keys
key in ignition chime ...............15
removing from the ignition ....145
L
Lamps ..........................................72
bulb replacement
specifications chart ..................64
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................62
headlamps .................................61
headlamps, flash to pass ..........61
instrument panel, dimming .....62
interior lamps ...........................63
replacing bulbs ...................63–67
Lane change indicator
(see Turn signal) ........................63
Lights, warning and
indicator ..................................9, 14
anti-lock brakes
(ABS) ..........................11–12, 115
brake ....................................11–12
charging system ........................13
check coolant ......................12–13
high beam .................................14
safety belt .................................12
service engine soon ....................9
turn signal indicator .................14
Lubricant specifications ...........218M
Maintenance and Care ..............229
Manual transmission .................141
Mirrors .........................................75
heated ........................................73
side view mirrors (power) .......75
O
Odometer .....................................18
P
Panic alarm feature,
remote entry system ..................83
Parking brake ............116, 118, 122
Power distribution box
(see Fuses) ...............................155
Power door locks ........................82
Power mirrors .............................75
Power point .................................73
Power steering ..................130–131
fluid, checking and adding ....201
Power Windows ...........................74
R
Radio ..........................20, 25, 32, 40
Radio reception .....................54–55
Refill capacities for fluids ........215
Relays ................................151, 159
Remote entry system ...........82–83
illuminated entry ......................85
locking/unlocking doors .....82–83
panic alarm ...............................83
replacement/additional
transmitters ...............................84
Index
245

replacing the batteries .............84
Roadside assistance ..................150
S
Safety belts (see
Safety restraints) ..................92–93
Safety defects, reporting ..........173
Safety restraints ....................92–93
belt minder ...............................96
cleaning the safety belts ........100
extension assembly ................100
for adults ...................................93
for children .............................101
lap belt ......................................95
warning light and
chime .............................12, 15, 96
Safety seats for children ..........104
Seat belts (see
Safety restraints) ........................92
Seats ............................................86
child safety seats ....................104
Servicing your vehicle ..............229
Speed control ..............................76
Speedometer ...............................18
Starting your vehicle ................109
jump starting ..........................165
preparing to start your
vehicle .....................................109
Steering wheel
controls ................................69, 76
tilting .........................................69
T
Tachometer .................................19
Temperature control
(see Climate control) .................56Tires ...........................................210
checking the pressure ....212, 214
Tires - servicing ........................212
Towing
wrecker ....................................164
Transmission
fluid, checking and adding
(automatic) .............................204
fluid, checking and adding
(manual) .................................204
manual operation ....................141
Trip odometer .............................19
Turn signal ............................14, 63
V
Vehicle Identification Number
(VIN) ..........................................222
Vehicle loading ..........................149
W
Warning chimes ...............9, 15, 118
Warning lights (see Lights) .........9
Washer fluid ..............................180
reservoir ..................................180
Water, Driving through .............148
Wheels .......................................210
Windows
power .........................................74
Windshield washer fluid and
wipers
checking and cleaning ..............68
operation ...................................68
replacing wiper blades .............69
Wrecker towing .........................164
Index
246