2003 FORD F650 clutch

Caterpillar/Cummins engine
Press and hold RESUME -. If the
vehicle is moving, this will decrease
vehicle speed by 1.6 km/h (1 mph)
increments; if the vehicle is
stationary, this will decrease engine
RPM. Release the control when the
desired vehicle speed/engine RPM is
reached.
Press and release RESUME - to operate the Tap-Down function. Each
press will decrease the set speed by 1.6 km/h (1 mph) or engine RPM in
idle mode.
To disengage speed control
•Depress the brake pedal or
•Depress the clutch pedal (if
equipped).
Disengaging the speed control will
not erase the previously
programmed set speed or engine
RPM.
SET
RESUME
Driver Controls
80

Exhaust brake (if equipped)
An exhaust brake is an optional
auxiliary braking system that assists
but does not replace the primary
service brake system. An on-off
switch on the instrument panel, in
combination with the accelerator
and clutch pedal switches, allows
the operator to make maximum use
of the exhaust brake in the
following conditions:
•off-highway driving
•mountain driving
•heavy traffic
•high speed highway driving
It is not available with automatic transmissions.
The exhaust brake is a butterfly
type valve mounted in the exhaust
pipe. When the operator’s foot is not
on the accelerator pedal and the
exhaust brake switch is in the ON
position, an air cylinder shuts the
butterfly valve, restricting the flow
of exhaust gases and retarding the
engine. This retarding action is
carried through the engine and drivetrain, slowing the vehicle and
reducing the need for frequent service brake applications.
Exhaust brakes are not intended for use as the primary braking system
during vehicle operation.
Driving
127

Exhaust brake operating characteristics
When you remove your feet from both the accelerator and clutch pedals
and the exhaust brake switch is in the ON position, the exhaust brake is
activated. The following conditions should exist if the brake is operating
properly:
•A slight change in the sound of the engine when the exhaust brake is
activated.
•Exhaust smoke appears normal.
•Engine temperature remains in the normal operating range.
•Road speed usually decreases when the exhaust brake is applied
during a descent, except when the vehicle is carrying a heavy load or
the grade is extremely steep. In these instances, you may need to
apply the service brakes occasionally.
•During a descent, the tachometer usually shows a drop in RPM
depending on the grade and the vehicle load.
•Do not expect a retarding effect similar to sudden hard application of
the service brakes. The exhaust brake retards the vehicle with a
smooth braking effect.
•Depending on the grade and vehicle load, you may or may not feel the
retarding force acting against your body when the brake is applied.
The brake’s retarding force is actually preventing the vehicle from
going much faster.
Make sure the exhaust brake is turned off before shutting off the engine.
Installing an exhaust or auxiliary brake should never allow the
engine to exceed maximum governed speeds under any
conditions.
Air brake reservoir draining
Failure to drain air brake reservoirs can result in a reduction or
loss of braking ability due to fluid accumulation in the reservoir
and/or possible freeze-up during cold weather.
Driving
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PTO operation with vehicle stationary
To operate the power take-off, stop the vehicle, idle the engine and set
the parking brake. Make sure the gear selector is in any forward drive
range, then engage the PTO. After the PTO is engaged for stationary
vehicle operation, move the range selector to N (Neutral). Increase the
engine speed until the desired power take-off operation speed is
obtained. To disengage the PTO after operation with the vehicle
standing, release the throttle, allow the drive equipment to come to a
stop, and then disengage the PTO.
When the PTO is operated with the vehicle stationary, the
transmission must be placed in N (Neutral) with the parking
brake set. If the transmission is not in N (Neutral) and is equipped
with a remote throttle control, an increase in engine speed can
overpower the parking brake and cause the vehicle to move, possibly
resulting in personal and/or property damage.
PTO operation while vehicle is moving
After the PTO is engaged for driven vehicle operation, shift to the
desired range and drive the vehicle. The speed of the PTO, during this
period of operation, will always maintain direct relation to vehicle speed.
PTO speed will decrease in relation to vehicle (transmission output)
speed as shifts to a higher gear occur. When operating the PTO while the
vehicle is moving, the PTO may be disengaged whenever it is no longer
required. When there is no load on the PTO gear, it can be pulled out of
engagement.
Power take-off (PTO) operation with an Allison automatic
transmission (MD applications)
The PTO drive gear is engine driven and provides direct engine power.
The PTO can be operated when the vehicle is either stationary or
moving.
The PTO gear is in constant mesh with the drive gear in the torque
converter housing. A friction clutch or constant drive is used to transmit
power to the PTO.
Power take-off (PTO) operation on vehicles equipped with a
Caterpillar 3126E engine
If your vehicle is equipped with a Caterpillar 3126E engine, the PTO will
only operate if the vehicle is in Neutral. This feature can be overriden by
a special service tool; see your dealer or service representative for more
information.
Driving
140

DRIVING WITH A MANUAL TRANSMISSION (IF EQUIPPED)
Continued use of a damaged or worn clutch, prolonged clutch
slippage or downshifting at excessive speeds can result in a
failure of the engine, transmission or clutch components.
To avoid premature clutch wear and failure, do not drive with
your foot resting on the clutch pedal or use it to hold the vehicle
at a standstill on an upgrade as when waiting for a traffic light.
Manual transmission shift patterns
are displayed on the shift lever
knob.
Study this information carefully before you drive the vehicle even though
you may be familiar with similar units. Do not attempt to drive the
vehicle without knowing the exact shift pattern of the transmission.
Consult your authorized dealer if any questions exist as to the shifting
instructions posted in your vehicle.
Do not coast the vehicle with the clutch pedal depressed or with
the transmission in neutral. This practice could result in loss of
vehicle control.
Always use a gear ratio low enough to allow the engine to operate above
the minimum engine operation speed range. Do not lug the engine. When
more power is required, shift to a lower gear and accelerate the engine
near the governed speed.
Driving hints
The following driving hints are provided as a brief, general guide in
operating the different manual transmissions used in your vehicle.
•Always use the lowest gear to start the vehicle.
•Do not slam or jerk lever into gear.
•When shifting into 1 (First) or R (Reverse) with vehicle standing still,
quickly release and depress the clutch pedal (if necessary to complete
gear engagement).
R 1 3 5
4
6 2
Driving
141

Operating the Eaton FS-4205A and FS-5205A 5–speed
transmissions
The 5-speed transmission is
equipped with five forward gears
and one reverse. The 2nd, 3rd, 4th
and 5th gears are synchronized. The
shift pattern is embossed on the
gear shift knob.
Do not shift the transmission into R (Reverse) while the vehicle is
moving as this could damage the transmission.
To go forward
With the engine idling, depress the
clutch pedal and shift into 1 (First).
Engage the clutch while pressing
the accelerator to start forward.
Operate the clutch and upshift as
required by driving conditions.
To go backward
Reverse is obtained by putting the
gearshift lever in R (Reverse) and
engaging the clutch while pressing
lightly on the accelerator.
R 2 4
3 5 1
R 2 4
3 5
1
R 2 4
3 5 1
Driving
142

Operating the Eaton FS-5306A and FS–6306A 6-speed
transmissions
These 6-speed transmissions are
equipped with six forward gears and
one reverse. All the forward gears
are synchronized. The shift pattern
is embossed on the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
To go forward
With the engine idling, depress the
clutch pedal and shift into 1 (First).
Engage the clutch while pressing
the accelerator to start forward.
Operate the clutch and upshift as
required by driving conditions.
To go backward
Reverse is obtained by putting the
gearshift lever in R (Reverse) and
engaging the clutch while pressing
lightly on the accelerator.
R 1 3 5
4
6 2
R 1 3 5
4
6 2
R 1 3 5
4
6 2
Driving
143

Operating the Spicer ES52-7B and ES066-7B 7-speed
transmissions
These 7-speed transmissions are
equipped with seven forward gears
and one reverse. The 2nd, 3rd, 4th,
5th, 6th and 7th gears are
synchronized. The shift pattern is
embossed on the gear shift knob.
Do not shift the transmission into 1 (First) or R (Reverse) while the
vehicle is moving as this could damage the transmission.
To go forward
With the engine idling, depress the
clutch pedal and shift into 1 (First).
Engage the clutch while pressing
the accelerator to start forward.
Operate the clutch and upshift as
required by driving conditions.
To go backward
Reverse is obtained by putting the
gearshift lever in R (Reverse) and
engaging the clutch while pressing
lightly on the accelerator.
2 4 6
3 5 71 R
2 4 6
3 5 7
1 R
2 4 6
3 5 7
1 R
Driving
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