2003 FORD F150 engine

Introduction
2
SVT F-150 Lightning specific features
4
Engine/Transmission
6
Drivetrain
8
Options, color and trim
9
Maintenance
10
Child Seat Installation
13
Tire Information
15
A word about warranty coverage
18
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Copyright © 2002 Ford Motor Company
Table of contents
1

INTRODUCTION
Welcome to the Ford Special Vehicle Team family and thank you for
purchasing the Ford SVT F–150 Lightning. We trust that our tremendous
dedication to the automotive enthusiast’s total ownership experience will
provide you with many miles of exhilarating, safe, and comfortable
driving in your new SVT F–150 Lightning.
SVT strives for balance between powertrain and chassis, cornering
prowess and long-distance comfort, always working to build vehicles in
which no one system overwhelms or overshadows any other. In the SVT
F–150 Lightning, that philosophy is carried forward through a
sophisticated powertrain as well as significant interior, exterior,
suspension, and braking system components.
This supplement complements your F–150 Owner’s Guide and provides
information specific to SVT and the SVT F–150 Lightning. By referring to
the pages listed in this supplement, you can identify those features,
recommendations, and specifications unique to your new SVT F–150
Lightning.
If you have any questions, please call us at the Ford Special Vehicle
Team hotline from 8:30 a.m. to 6:00 p.m. EST at 1–800–FORD-SVT
(1–800–367–3788).
SVT HISTORY
The Ford Special Vehicle Team (SVT) was established in 1991. SVT was
commissioned to create factory-produced driver’s cars and trucks;
vehicles that possess a balance between engine and chassis, roadholding
and a supple ride, refinement and performance capability. These qualities
are the core of the SVT product development philosophy.
To support SVT, Ford Motor Company created a dedicated product
development group, Ford Special Vehicle Engineering (SVE). In October
2001, Special Vehicle Engineering (SVE) was renamed Special Vehicle
Team/Engineering (SVT/Engineering).The nucleus of Ford SVT is a
small, cross-functional group of engineers, product planners, and
marketing people who meet on a weekly basis to ensure SVT vehicles
and their mission remain focused. SVT draws heavily on the talents and
knowledge of other driving enthusiasts at Ford who work in the key
disciplines of design, product development, manufacturing, and
marketing. The heart of the SVT philosophy is a deep commitment to
skillful and enthusiastic driving. The ultimate goal of everyone at SVT is
to create vehicles that speak to the needs and desires of the
knowledgeable driving enthusiast.
Introduction
2

F–150 LIGHTNING SPECIFIC FEATURES
•5.4L 2V Triton Supercharged Intercooled V8 engine
•Modified 4R100 4–speed automatic transmission with OD lockout
•Limited-slip differential
•Auxiliary transmission fluid cooler
•Eaton supercharger
•Engine super cooling system
•Heavy duty battery
•Unique front fascia with integrated, round fog lamps
•Unique upper and lower grilles
•Unique front lower air deflectors
•Unique cab rocker and lower box moldings
•Unique wheels, tires and locking lug nuts
•4-wheel ABS/4–wheel disc brakes
•Bilstein monotube front and rear shock absorbers
•Unique headlamps, tail lamps and side marker lamps
•Unique high-mount stop lamp/cargo lamp
•Outside rear view mirrors with integral turn signal
SVT F-150 Lightning specific features
4

5.4L SUPERCHARGED V8 ENGINE
1. Engine oil dipstick
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Power distribution box
5. Engine coolant reservoir
6. Air filter assembly
7. Intercooler coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Transmission fluid dipstick
11. Engine oil filler cap
9
8765
10111234
Engine/Transmission
6

ENGINE
ConfigurationSupercharged longitudinally
mounted, 90-degree V8, single
overhead cam, cast iron cylinder
block and cast aluminum cylinder
heads
Bore x Stroke90.2 x 105.8 mm (3.55 x 4.17 in)
Displacement5409 cc (330.1 cid)
Compression ratio8.4:1
Horsepower (SAE net)284 kW @ 4750 rpm (380 HP @
4750 rpm)
Torque610 Nm @ 3250 rpm (450 lb.-ft. @
3250 rpm)
Redline5250 rpm (fuel shut-off at 5500
rpm)
Specific output52.5 kW/L (70.2 HP/L)
ValvetrainSingle overhead cam, silent-design
chain drive, roller finger followers
with hydraulic lash adjustment,
ovate-wire valve springs, two
valves per cylinder
Fuel systemSequential electronic fuel injection
Ignition systemCoil-on-plug electronic ignition
Mass air sensor90 mm (3.54 in) diameter, high
flow capacity
Throttle bodyTwin 57 mm (2.24 in) diameter
bore-simultaneously open
SuperchargerEaton-Model 112, Generation IV,
55 kPa (8 psi) mechanical boost
Exhaust manifoldsCast-high silicon, molybdenum iron
Exhaust systemDual-stainless steel
Engine/Transmission
7

MOTORCRAFT PART NUMBERS
Component 5.4L Supercharged V8 engine
Air filter element FA-1682
Fuel filter FG-986B
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-233
Spark plugs
1AGSF-12FM1
1Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidFill to line on reservoir
Engine oil (includes
filter change)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil5.7L (6.0 quarts)
Engine coolant
1Motorcraft Premium
Engine Coolant
(green-colored)or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)24.1L (25.5 quarts)
Intercooler coolant
14.0L (4.2 quarts)
Power steering fluid Motorcraft MERCON

AT FFill to line on reservoir
Rear axle lubricant
2Motorcraft SAE
75W-140 High
Performance Rear
Axle Lubricant3.3-3.8L (7.5-8.0
pints)
Fuel tank N/A 94.6L (25.0 gallons)
Maintenance
10

OCTANE RECOMMENDATIONS
Your vehicle is designed to use
“Premium”unleaded gasoline with
an (R+M)/2 octane rating of 91 or
higher for optimum performance.
The use of gasolines with lower
octane ratings may degrade performance. We do not recommend the use
of gasolines labeled as“Premium”in high altitude areas that are sold
with octane ratings of less than 91.
If your engine knocks under any driving conditions while you are using
fuel with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
WHEELS AND TIRES
Tires295/45 ZR 18 BSW tires
WheelsSVT-Signature style, 18 in x 9.5 in
aluminum 5-spoke wheels
TIRE ROTATION
Because your vehicle’s tires perform
different jobs, they often wear
differently. To make sure your tires
wear evenly and last longer, rotate
them as indicated in the scheduled
maintenance guide. If you notice
that the tires wear unevenly, have
them checked.
SPARE TIRE AND WHEEL
Your vehicle is equipped a 235/70R-16 spare tire on a steel wheel rim.
This is for temporary use only. Replace this spare tire with a repaired
road tire as soon as possible.
91(R+M)/2 METHOD
Maintenance
12