2003 FORD F150 automatic transmission

WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
If you operate your vehicle in temperatures below 4.5°C (40°F),
use washer fluid with antifreeze protection. Failure to use
washer fluid with antifreeze protection in cold weather could result in
impaired windshield vision and increase the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
Maintenance and Specifications
221

Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
Maintenance and Specifications
226

1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
Maintenance and Specifications
245

The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by
an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause
shift and/or engagement
concerns and/or possible
damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
DON’T ADD
ADD COLD HOT DO NOT ADD
DON’T ADD
ADD COLD HOT DO NOT ADD
DON’T ADD
ADD COLD HOT DO NOT ADD
Maintenance and Specifications
247

Fluid Ford Part Name Application Capacity
Engine oil
(includes
filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilAll 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab
with short
wheelbase92.7L (24.5 gallons)
4x2 Regular
Cab,
SuperCab and
SuperCrew
with short
wheelbase94.6L (25.0 gallons)
All long
Wheelbase113.6L (30.0 gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONAT F5-speed
manual3.5L (3.75 quarts)4
Automatic-
4R100 (4x2)16.1L (17.0 quarts)4
Automatic-
4R100 (4x4)16.7L (17.7 quarts)4
Motorcraft
MERCONVATFAutomatic-
4R70W13.2L (13.9 quarts)4
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant8.8/9.75 inch
axle2.6L (5.5 pints)6
Maintenance and Specifications
257

Fluid Ford Part Name Application Capacity
Rear axle5Motorcraft SAE
75W-140 Synthetic
Rear Axle
Lubricant10.25 inch
axle3.3L (6.9 pints)7
Windshield
washer fluidMotorcraft
Premium
Windshield Washer
ConcentrateAll 4.0L (4.25 quarts)
1Add the coolant type originally equipped in your vehicle.2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Maintenance and Specifications
258

ItemFord part
name or
equivalentFord part
numberFord
specification
Automatic
transmission
(4R100)
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R70W)
2
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Add 118 ml (4 oz) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok axles. Add 236 ml (8 oz.) of Additive Friction Modifier XL-3
or equivalent meeting Ford specification EST-M2C118-A for complete
refill of 10.25 and 10.5 inch Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
Maintenance and Specifications
261

A
Accessory delay ..........................61
Air bag supplemental
restraint system ........................111
and child safety seats ............113
description ..............................111
disposal ....................................115
driver air bag ..........................113
indicator light .........................115
operation .................................113
passenger air bag ...................113
passenger deactivation
switch ......................................116
Air cleaner filter ...............250, 255
Air conditioning ..........................41
Ambulance packages ....................8
Antifreeze (see
Engine coolant) ........................227
Anti-lock brake system
(see Brakes) ..............................140
Armrests ......................................98
Audio system (see
Radio) ........................19, 25, 28, 31
Automatic transmission ............143
driving an automatic
overdrive .................................144
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............256
fluid, specification ..................262
Auxiliary power point .................59
Axle
lubricant
specifications ..................259, 262
refill capacities ........................256
traction lok ..............................142B
Battery .......................................225
acid, treating emergencies .....225
jumping a disabled battery ....191
maintenance-free ....................225
replacement, specifications ...255
servicing ..................................225
Bed extender ..............................73
BeltMinder .................................106
Brakes ........................................140
anti-lock ...................................140
anti-lock brake system
(ABS) warning light ...............140
fluid, checking and adding ....244
fluid, refill capacities ..............256
fluid, specifications .........259, 262
lubricant
specifications ..................259, 262
parking ....................................141
shift interlock ..........................143
Bulbs ............................................48
C
Calculating load ........................163
Capacities for refilling fluids ....256
Cassette tape player ...................28
CD-single premium .........19, 25, 31
Cell phone use ............................60
Certification Label ....................267
Changing a tire .........................184
Child safety restraints ..............120
child safety belts ....................120
Child safety seats ......................123
attaching with tether
straps .......................................128
in front seat ............................124
in rear seat ......................124, 127
Index
273