2003 FORD E SERIES brake

Seating and Safety Restraints 75
Seating 75
Safety restraints 80
Air bags 91
Child restraints 95
Driving 111
Starting 111
Brakes 114
Transmission operation 117
Trailer towing 124
Roadside Emergencies 137
Getting roadside assistance 137
Hazard flasher switch 138
Fuel pump shut-off switch 139
Fuses and relays 140
Changing tires 147
Jump starting 155
Wrecker towing 160
Customer Assistance 161
Reporting safety defects (U.S. only) 169
Cleaning 170
Underbody preservation 174
Table of Contents
2

•information related to engine, throttle, steering, brake or other system
status potentially including information related to how the driver
operates the vehicle including but not limited to vehicle speed.
This information may be stored during regular operation or in a crash or
near crash event. This stored information may be read out and used by:
•Ford Motor Company.
•service and repair facilities.
•law enforcement or government agencies.
•others who may assert a right or obtain your consent to know such
information.
Special instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
Please read the sectionAir bagin theSeating and safety
restraintschapter. Failure to follow the specific warnings and
instructions could result in personal injury.
Front seat mounted rear facing child or infant seats should
NEVERbe used in front of a passenger side air bag unless the
air bag can be and is turned OFF.
Notice to owners of diesel-powered vehicles
Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplement for information regarding correct operation and
maintenance of your diesel-powered light truck.
Notice to owners of pickup trucks and utility type vehicles
Utility vehicles have a significantly higher rollover rate than
other types of vehicles.
Before you drive your vehicle, please read this Owner’s Guide carefully.
Your vehicle is not a passenger car. As with other vehicles of this type,
failure to operate this vehicle correctly may result in loss of vehicle
control, vehicle rollover, personal injury or death.
Using your vehicle as an ambulance
If your light truck is equipped with the Ford Ambulance Preparation
Package, it may be utilized as an ambulance. Ford urges ambulance
Introduction
6

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Traction ControlAdvanceTrac
Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
Introduction
8

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
SERVICE
ENGINE
SOON
Instrument Cluster
10

Brake reserve system warning
(if equipped):Illuminates to
indicate normal Hydromax booster
reserve system activation when the
engine is OFF and the service brake
pedal is applied.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Stop the vehicle safely as soon as possible and seek service immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also sound when a malfunction in the
supplemental restraint system has been detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Low fuel:Illuminates when the fuel
level in the fuel tank is at, or near
empty (refer toFuel gaugein this
chapter).BRAKE
ABS
LOW
FUEL
Instrument Cluster
11

“E”for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of
bulbsTrade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157
AK (amber)
Back-up lamps 2 3156K
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3357 K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
Roofmarker 5 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Push each clip tab toward the
engine compartment and lift upward
to the stop position, then remove
the headlamp assembly.
Lights
56

Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
Lights
59

Replacing tail lamp/turn/backup lamp bulbs
1. Turn the headlamp switch to the
OFF position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the four screws and the
lamp from the lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
Lights
60