2003 FORD E SERIES air filter

Maintenance and Specifications 176
Engine compartment 177
Engine oil 179
Battery 182
Fuel information 194
Air filter(s) 206
Part numbers 212
Refill capacities 213
Lubricant specifications 217
Accessories 224
Index 227
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Copyright © 2002 Ford Motor Company
Table of Contents
3

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
9

1. Windshield washer fluid reservoir
2. Engine oil filler cap (except 4.2L
V6 engine)
3. Automatic transmission fluid
dipstick
4. Air filter assembly5. Engine oil dipstick
6. Engine oil filler cap (4.2L V6
engine only)
7. Power steering fluid reservoir
8. Brake fluid reservoir
9. Engine coolant reservoir
10. Battery
WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
12345678
910
Maintenance and Specifications
178

Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 250 ml (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Loosen the clamp that secures
the two halves of the air filter
housing together.
Maintenance and Specifications
206

3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
Maintenance and Specifications
207

tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used, as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component14.2L V6 engine 4.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter element FA-1634 FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-233 EV-233 EV-233
Spark plugs
2AGSF-34EEM3AWSF-32PP4AGSF-22W AGSF-22W
1Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Maintenance and Specifications
212

A
Air bag supplemental restraint
system ..........................................91
and child safety seats ..............93
description ................................91
disposal ......................................95
driver air bag ............................93
indicator light ...........................95
operation ...................................93
passenger air bag .....................93
Air cleaner filter ...............206, 212
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................187
Anti-lock brake system
(see Brakes) ......................114–115
Audio system
(see Radio) ................15, 17, 20, 24
Automatic transmission
driving an automatic
overdrive .................................118
fluid, adding ............................204
fluid, checking ........................204
fluid, refill capacities ..............213
fluid, specification ..................220
Auxiliary power point .................65
Axle
lubricant specifications ..217, 220
refill capacities ........................213
traction lok ..............................116
B
Battery .......................................182
acid, treating emergencies .....182
disconnecting ..........................184
jumping a disabled battery ....155
maintenance-free ....................182
replacement, specifications ...212servicing ..................................182
BeltMinder ...................................86
Brakes ........................................114
anti-lock ...........................114–115
anti-lock brake system (ABS)
warning light ...........................114
fluid, checking and adding ....204
fluid, refill capacities ..............213
fluid, specifications .........217, 220
lubricant specifications ..217, 220
parking ....................................115
shift interlock ..........................117
Break-in period .............................5
Bulbs ............................................55
C
Calculating load ........................124
Capacities for refilling fluids ....213
Cassette tape player ...................24
CD-single premium .........15, 17, 20
Cell phone use ............................65
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................99
in front seat ............................101
in rear seat ..............................101
tether anchorage hardware ...103
Cleaning your vehicle
engine compartment ..............171
exterior ....................................174
instrument panel ....................173
interior .....................................173
interior trim ............................173
plastic parts ............................172
washing ....................................170
waxing .....................................170
wheels ......................................171
Index
227

wiper blades ............................172
Climate control (see Air
conditioning or Heating) ......50, 52
Compass, electronic ....................63
calibration .................................64
set zone adjustment .................64
Console
overhead ....................................62
Controls
power seat .................................76
Coolant
checking and adding ..............187
refill capacities ................191, 213
specifications ..................217, 220
Cruise control (see Speed
control) ........................................67
Customer Assistance ................137
Ford accessories for your
vehicle .....................................174
Ford Extended Service
Plan ..........................................163
Getting assistance outside
the U.S. and Canada ..............167
Getting roadside assistance ...137
Getting the service you
need .........................................161
Ordering additional owner’s
literature .................................168
The Dispute Settlement
Board .......................................164
Utilizing the
Mediation/Arbitration
Program ...................................166
D
Daytime running lamps
(see Lamps) ................................53Dipstick
automatic transmission
fluid ..........................................204
engine oil .................................179
Doors
lubricant specifications ..........217
Driveline universal joint and
slip yoke ....................................204
Driving under special
conditions ..................................121
through water .........................121
E
Emergencies, roadside
jump-starting ..........................155
Emission control system ..........201
Engine ........................................220
cleaning ...................................171
coolant .....................................187
diesel ...........................................6
fail-safe coolant ......................192
idle speed control ...................182
lubrication specifications ......217,
220
refill capacities ........................213
service points ..........................177
starting after a collision .........139
Engine block heater .................114
Engine oil ..................................179
checking and adding ..............179
dipstick ....................................179
filter, specifications ........181, 212
recommendations ...................181
refill capacities ........................213
specifications ..................217, 220
Exhaust fumes ..........................114
F
Fail safe cooling ........................192
Index
228