2003 FORD E SERIES transmission

Fluid Ford Part
NameApplication Capacity
Transmission
fluid
6Motorcraft
MERCON
V
AT FAutomatic
(4R70W)13.2L (13.9
quarts)7
Motorcraft
MERCON
AT FAutomatic
(4R100 except
E-450)16.1L (17.0
quarts)7
Automatic
(4R100 E-450
and E-550)16.7L (17.7
quarts)7
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Add the coolant type originally equipped in your vehicle.2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch
and 9.75 inch Traction-Lok axles.
3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Visteon Traction-Lok axles require 118 ml (4 oz.) of Additive Friction
Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A.
Dana limited-slip axles (E250/350/450/550) require 237ml (8 oz.) of
Additive Friction Modifier C8AZ—19B546–A or equivalent meeting Ford
specification EST-M2C118-A.
5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
216

Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
8If your vehicle is equipped with a single row radiator, there will be a
label on the top side of the radiator indicating“1 Row Radiator”.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF5AZ-19553-AA ESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Maintenance and Specifications
217

Item Ford part
nameFord part
numberFord
specification
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON

Automatic
transmission
(4R100)
1
Motorcraft
MERCON
AT FXT-2-QDX MERCON

Automatic
tranmission
(4R70W)
1
Motorcraft
MERCON
V
AT FXT-5-QM MERCON
V
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-4 ESE-M1C171-A
Parking brake
assembly
(E-450/550
Super Duty)Motorcraft
MERCON

Automatic
Transmission
FluidXT-2-QDX MERCON

Visteon
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Maintenance and Specifications
218

Item Ford part
nameFord part
numberFord
specification
Dana 9.75 inch
(M60–1U)
3Hypoid Gear Oil
SAE 90C6AZ-19580–E ESW-M2C105–E
10.5 inch
(M70–2U)
(M70–1HD)
(E-250/350/
450/550)
3
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCON
and MERCON
V. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCON
type
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCON
V type fluid.
MERCON
and MERCON
V type fluids are not interchangeable.
DO NOT mix MERCON
and MERCON
V. Use of a transmission
fluid that indicates dual usage (MERCON
and MERCON
V) in
an automatic transmission application requiring MERCON
may
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Dana Traction-Lok rear axles.
Maintenance and Specifications
219

•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle’s operation.)
•Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
226

A
Air bag supplemental restraint
system ..........................................91
and child safety seats ..............93
description ................................91
disposal ......................................95
driver air bag ............................93
indicator light ...........................95
operation ...................................93
passenger air bag .....................93
Air cleaner filter ...............206, 212
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................187
Anti-lock brake system
(see Brakes) ......................114–115
Audio system
(see Radio) ................15, 17, 20, 24
Automatic transmission
driving an automatic
overdrive .................................118
fluid, adding ............................204
fluid, checking ........................204
fluid, refill capacities ..............213
fluid, specification ..................220
Auxiliary power point .................65
Axle
lubricant specifications ..217, 220
refill capacities ........................213
traction lok ..............................116
B
Battery .......................................182
acid, treating emergencies .....182
disconnecting ..........................184
jumping a disabled battery ....155
maintenance-free ....................182
replacement, specifications ...212servicing ..................................182
BeltMinder ...................................86
Brakes ........................................114
anti-lock ...........................114–115
anti-lock brake system (ABS)
warning light ...........................114
fluid, checking and adding ....204
fluid, refill capacities ..............213
fluid, specifications .........217, 220
lubricant specifications ..217, 220
parking ....................................115
shift interlock ..........................117
Break-in period .............................5
Bulbs ............................................55
C
Calculating load ........................124
Capacities for refilling fluids ....213
Cassette tape player ...................24
CD-single premium .........15, 17, 20
Cell phone use ............................65
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................99
in front seat ............................101
in rear seat ..............................101
tether anchorage hardware ...103
Cleaning your vehicle
engine compartment ..............171
exterior ....................................174
instrument panel ....................173
interior .....................................173
interior trim ............................173
plastic parts ............................172
washing ....................................170
waxing .....................................170
wheels ......................................171
Index
227

wiper blades ............................172
Climate control (see Air
conditioning or Heating) ......50, 52
Compass, electronic ....................63
calibration .................................64
set zone adjustment .................64
Console
overhead ....................................62
Controls
power seat .................................76
Coolant
checking and adding ..............187
refill capacities ................191, 213
specifications ..................217, 220
Cruise control (see Speed
control) ........................................67
Customer Assistance ................137
Ford accessories for your
vehicle .....................................174
Ford Extended Service
Plan ..........................................163
Getting assistance outside
the U.S. and Canada ..............167
Getting roadside assistance ...137
Getting the service you
need .........................................161
Ordering additional owner’s
literature .................................168
The Dispute Settlement
Board .......................................164
Utilizing the
Mediation/Arbitration
Program ...................................166
D
Daytime running lamps
(see Lamps) ................................53Dipstick
automatic transmission
fluid ..........................................204
engine oil .................................179
Doors
lubricant specifications ..........217
Driveline universal joint and
slip yoke ....................................204
Driving under special
conditions ..................................121
through water .........................121
E
Emergencies, roadside
jump-starting ..........................155
Emission control system ..........201
Engine ........................................220
cleaning ...................................171
coolant .....................................187
diesel ...........................................6
fail-safe coolant ......................192
idle speed control ...................182
lubrication specifications ......217,
220
refill capacities ........................213
service points ..........................177
starting after a collision .........139
Engine block heater .................114
Engine oil ..................................179
checking and adding ..............179
dipstick ....................................179
filter, specifications ........181, 212
recommendations ...................181
refill capacities ........................213
specifications ..................217, 220
Exhaust fumes ..........................114
F
Fail safe cooling ........................192
Index
228

Seats ............................................75
child safety seats ......................99
Servicing your vehicle ..............176
Spare tire (see Changing the
Tire) ...........................................147
Spark plugs,
specifications .....................212, 220
Special notice
ambulance conversions ..............6
diesel-powered vehicles .............6
utility-type vehicles ....................6
Specification chart,
lubricants ...........................217, 220
Speed control ..............................67
Starting your vehicle ........111–113
jump starting ..........................155
Steering wheel
tilting .........................................62
T
Temperature control
(see Climate control) ...........50, 52
Tires ...................................207–209
changing ..........................147–148
replacing ..........................150, 211
rotating ....................................210
snow tires and chains ............211
tire grades ...............................208
treadwear ................................207
Towing .......................................124
recreational towing .................136trailer towing ..........................124
wrecker ....................................160
Traction-lok rear axle ...............116
Transmission .............................117
fluid, checking and adding
(automatic) .............................204
fluid, refill capacities ..............213
lubricant specifications ..217, 220
Trunk ...........................................70
Turn signal ..................................54
V
Vehicle dimensions ...................220
Vehicle Identification Number
(VIN) ..........................................222
Vehicle loading ..........................122
Ventilating your vehicle ...........114
W
Warning lights (see Lights) .......10
Washer fluid ..............................178
Water, Driving through .............121
Windows
power .........................................66
Windshield washer fluid and
wipers ..........................................61
checking and adding fluid .....178
replacing wiper blades .............61
Wrecker towing .........................160
Index
231