2003 FORD E-150 ABS

Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Brake reserve system warning
(if equipped):Illuminates to
indicate normal Hydromax booster
reserve system activation when the
engine is OFF and the service brake
pedal is applied.
This light may also illuminate momentarily if the engine is running and
the driver turns the steering wheel fully in one direction while braking.
If the light remains on while the engine is running, this indicates
inadequate hydraulic booster pressure or reserve pump system failure.
Stop the vehicle safely as soon as possible and seek service immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
serviced immediately. Normal
braking is still functional unless the brake warning light also is
illuminated.
BRAKE
ABS
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Note:If the engine does not start within five seconds on the first try,
turn the key to 3 (OFF), wait 10 seconds and try again. If the engine still
fails to start, press the accelerator to the floor and try again; this will
allow the engine to crank with the fuel shut off in case the engine is
flooded with fuel.
Using the engine block heater (if equipped)
Use of an engine block heater is strongly recommended if you live in a
region where temperatures reach -23°C (-10°F) or below. For best
results, plug the heater in at least three hours before starting the vehicle.
The heater can be plugged in the night before starting the vehicle.
To reduce the risk of electrical shock, do not use your heater with
ungrounded electrical systems or two-pronged (cheater) adapters.
Guarding against exhaust fumes
Carbon monoxide is present in exhaust fumes. Take precautions to avoid
its dangerous effects.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important ventilating information
If the engine is idling while the vehicle is stopped for a long period of
time, open the windows at least 2.5 cm (one inch) or adjust the heating
or air conditioning to bring in fresh air.
BRAKES
Occasional brake noise is normal. If a metal-to-metal, continuous grinding
or continuous squeal sound is present, the brake linings may be worn-out
and should be inspected by a qualified service technician. If the vehicle
has continuous vibration or shudder in the steering wheel while braking,
the vehicle should be inspected by a qualified service technician.
Four-wheel anti-lock brake system (ABS)
Your vehicle is equipped with an Anti-lock Braking System (ABS). This
system helps you maintain steering control during emergency stops by
keeping the brakes from locking. Noise from the ABS pump motor and
brake pedal pulsation may be observed during ABS braking; any
pulsations or mechanical noise you may feel or hear is normal.
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
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ABS warning lampABS
TheABSlamp in the instrument cluster momentarily illuminates when
the ignition is turned to ON. If the light does not illuminate during start
up, remains on or flashes, the ABS may be disabled and may need to be
serviced.
Even when the ABS is disabled,
normal braking is still effective. (If
your BRAKE warning lamp
illuminates with the parking brake
released, have your brake system serviced immediately.)
Using ABS
When hard braking is required, apply continuous force on the brake
pedal; do not pump the brake pedal since this will reduce the
effectiveness of the ABS and will increase your vehicle’s stopping
distance. The ABS will be activated immediately, allowing you to retain
full steering control during hard braking and on slippery surfaces.
However, the ABS does not decrease stopping distance.
Parking brake
To set the parking brake (1), press
the parking brake pedal down until
the pedal stops.
To release, pull the lever (2).
Always set the parking
brake fully and make sure
that the gearshift is securely
latched in P (Park).
The BRAKE warning lamp will
illuminate and will remain
illuminated until the parking brake
is released.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be sued to stop
your vehicle in an emergency. Since the parking brake applies only the
rear brakes, the vehicle’s stopping distance will increase greatly and the
handling of your vehicle will be adversely affected.
2003 Econoline(eco)
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USA English(fus)
Driving
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To remove a fuse use the fuse puller tool provided on the fuse panel cover.
The fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 20A 4WABS module
2 15A Brake warning lamp, Instrument
cluster, Warning chime, 4WABS relay,
Warning indicators, Low vacuum
warning switch (Diesel only)
3 15A Main light switch, RKE module, Radio,
Instrument illumination, VCP and
video screens, Overhead console
4 15A Power locks w/RKE, Illuminated entry,
Warning chime, Modified vehicle, Main
light switch, Courtesy lamps
5 20A RKE module, Power lock switches,
Memory lock, Power locks with RKE
1234
5
7
689101142
43
44 13 12 14
15 16 17
19 18
2021 22 23
25 24
26 27 28 29
31 30 32 33 3435
37
3638 3940
41
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Roadside Emergencies
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Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
14 30A** Trailer running lamps relay, Trailer backup
lamps relay
15 40A** Main light switch, Daytime Running Lights
(DRL)
16 50A** Auxiliary blower motor relay
17 30A** Fuel pump relay
18 60A** I/P fuses 33, 37, 39, 40, 41
19 60A** 4WABS module
20 20A** Electric brake controller
21 50A** Modified vehicle power
22 40A**
Trailer battery charge relay, Modified vehicles
23 60A** Ignition switch, Fuse panel
24 20A* Natural gas tank valves (NGV only)
25 20A* NGV module (NGV only)
26 10A* A/C clutch (4.2L only)
27 15A* DRL module, Horn relay
28—PCM diode
29—Not used
A—Marker lamps relay
B—Stop lamp relay
C—Trailer backup lamps relay
D—Trailer running lamps relay
E—Trailer battery charge relay
F—IDM relay (Diesel only), A/C clutch relay
(4.2L only)
G—PCM relay
H—Blower motor relay
J—Horn relay
K—Fuel pump relay
* Mini fuses ** Maxi fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
2003 Econoline(eco)
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USA English(fus)
Roadside Emergencies
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Gasoline may contain benzene, which is a cancer-causing agent.
Observe the following guidelines when handling automotive fuel:
•Extinguish all smoking materials
and any open flames before
fueling your vehicle.
•Always turn off the vehicle before
fueling.
•Automotive fuels can be harmful
or fatal if swallowed. Fuel such as gasoline is highly toxic and if
swallowed can cause death or permanent injury. If fuel is swallowed,
call a physician immediately, even if no symptoms are immediately
apparent. The toxic effects of fuel may not be visible for hours.
•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
2003 Econoline(eco)
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Maintenance and Specifications
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The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the“Service Engine Soon/Check Engine”indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
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A
Air bag supplemental restraint
system ..........................................93
and child safety seats ..............95
description ................................93
disposal ......................................97
driver air bag ............................95
indicator light ...........................97
operation ...................................95
passenger air bag .....................95
Air cleaner filter .......203–204, 210
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................184
Anti-lock brake system
(see Brakes) ......................116–117
Audio system
(see Radio) ................16, 18, 21, 25
Automatic transmission
driving an automatic
overdrive .................................120
fluid, adding ............................201
fluid, checking ........................201
fluid, refill capacities ..............211
fluid, specification ..................218
Auxiliary power point .................67
Axle
lubricant specifications ..215, 218
refill capacities ........................211
traction lok ..............................118
B
Battery .......................................179
acid, treating emergencies .....179
disconnecting ..........................181
jumping a disabled battery ....152
maintenance-free ....................179replacement, specifications ...210
servicing ..................................179
BeltMinder ...................................89
Brakes ........................................116
anti-lock ...........................116–117
anti-lock brake system (ABS)
warning light ...........................117
fluid, checking and adding ....201
fluid, refill capacities ..............211
fluid, specifications .........215, 218
lubricant specifications ..215, 218
parking ....................................117
shift interlock ..........................119
Break-in period .............................5
Bulbs ............................................57
C
Calculating load ........................126
Capacities for refilling fluids ....211
Cassette tape player ...................25
CD-single premium .........16, 18, 21
Cell phone use ............................67
Child safety restraints ................98
child safety belts ......................98
Child safety seats ......................101
in front seat ............................103
in rear seat ..............................103
tether anchorage hardware ...105
Cleaning your vehicle
engine compartment ..............168
exterior ....................................171
instrument panel ....................170
interior .....................................170
interior trim ............................170
plastic parts ............................169
safety belts ..............................170
washing ....................................167
2003 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
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