2003 FIAT PALIO ESP

109
IMPORTANT - Air cleaner
Using the car on dusty roads, replace
the air cleaner more frequently than
indicated in the Scheduled Servicing
Plan.
For any doubt on the air cleaner re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
The maintenance of the
car must be committed
to Fiat Dealership. For
those interventions of ordinary
and small maintenance, always
make sure to have the adequate
equipment, Fiat spare parts and
the consumption fluids; in any
event, do not perform such op-
erations, if you do not have any
experience. IMPORTANT - Fuel filter
Check the conditions of the fuel fil-
ter when changes (choking) are no-
ticed in the engine operation.
IMPORTANT - Battery
We suggest you to carry out the
check of the state of battery charge,
preferably at the beginning of the cold
season in order to avoid the possibil-
ity of freezing the electrolyte.
Such check must be carried out
more frequently if the car is mainly
used for short distances, or if it is
equipped with permanent absorption
users with disconnected key, above all
if applied in after market.
Please refer page no. 52 of 24
hours service assistance booklet
for BAT MOBILE service extend-
ed by M/s. Exide Batteries.You should check the battery fluid
(electrolyte) level more frequently
than shown in the service schedulein
this chapter if the car is used in hot cli-
mates or particularly demanding con-
ditions.
24 HOURS SERVICE
CALL - 9628 290 260
This single response num-
ber is available in 9 cities.*
AHMEDABAD - BANGALORE -
KOLKATA - CHENNAI - DELHI -
HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above
cities; Dial city code followed by the single
response numberFor further information about Fiat Service Network please refer 24 Hours Service
AssistanceBooklet provided.
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112
ENGINE OIL
Fig. 4
: versions 1.2
Fig. 5: versions 1.6
Fig. 6: versions 1.9 D
Check the oil level with the car
parked on level ground and with the
engine still hot (about 10 minutes af-
ter having stopped the engine).
The oil level must be between the
MINIMUMand MAXIMUMmarks
on the control dipstick. The space be-
tween
MINand MAXcorresponds
to roughly one litre of oil.
IMPORTANT Check the level and
replace the engine oil respecting the
frequency indicated in the “Scheduled
Servicing Plan” and “Additional Inter-
vention”.
If the oil level is close to or even be-
low the
MIN mark, add oil through
the filler hole until the level reaches
the
MAXmark. The oil level must
never exceed the
MAX line.
IMPORTANTAfter adding or
changing the oil, let the engine run for
a few seconds then wait a few minutes
after you have turned it off before
checking the level.
IMPORTANT If the level of the en-
gine oil, when checked, is found to be
over the
MAXmark, go to a Fiat
Dealership
to have it put right.
ENGINE OIL CONSUMPTION
When the car is new, the engine
needs to run in, therefore the engine
oil consumption can only be consid-
ered stabilised after the first 5000 -
6000 km.
IMPORTANTOil consumption
depends on the driving style and the
conditions of use.
fig. 5
P4E01435
fig. 4
P4E01477
fig. 6 - 1.9 D versions
P4E02327
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114
WINDSCREEN/
REAR WINDOW WASHER
FLUID fig. 9
To add fluid, remove the cap and
pour a mixture of water and 10% of
DPI fluid.
IMPORTANT Do not travel with
the window washer reservoir empty:
the use of the windscreen washer is
fundamental for improving visibility.
fig. 9
P4E01438
fig. 10
P4E01439
Some windscreen wash-
er additives are inflam-
mable. The fluid could ig-
nite if it comes into contact with
parts in the engine compart-
ment.
A dipstick fig. 10 indicates the
amount of fluid in the washer reser-
voir.
When the fluid is fin-
ished, do not operate the
windscreen washer in or-
der to avoid damaging the pump
motor.
fig. 11
P4E02073
POWER STEERING FLUID
Fig. 11:
1.2 version
Fig. 12: 1.6 16v - 1.9 D version
Check that the level is between the
MINand MAXmarks on the reser-
voir or in correspondence of the up-
per mark (max level) on the dipstick
integral with the reservoir plug, with
the car parked on flat ground and the
engine cold.
When the fluid is hot the level may
rise over the
MAX mark.
If necessary, top up ensuring that the
fluid has the same specifications as that
in the reservoir.
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130
ENGINES CODE -
BODYWORK VERSIONS
fig. 5
P4E01455
BODYWORK
PAINT
IDENTIFICATION
PLATE
fig. 5
This adhesive label is applied to the
inner side of the front right-hand door.
It bears the following data:
A - Paint manufacturer
B - Colour name
C - Fiat colour code
D- Respray and touch up code.
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136
Max speed index
Q
= up to 160 km/h.
R= up to 170 km/h.
S= up to 180 km/h.
T= up to 190 km/h.
U= up to 200 km/h.
H= up to 210 km/h.
V= up to 240 km/h.
W= up to 270 km/h.
Y= up to 300 km/h.
Load index (capacity)
60
= 250 kg
61 = 257 kg
62= 265 kg
63= 272 kg
64= 280 kg
65= 290 kg
66= 300 kg
67= 307 kg
68= 315 kg
69= 325 kg
70 = 335 kg
71= 345 kg
72= 355 kg
73= 365 kg
74= 375 kg
75= 387 kg
76= 400 kg
77= 412 kg
78= 425 kg
79= 437 kg
80= 450 kg
81= 462 kg
82= 475 kg
83= 487 kg
84= 500 kg
85= 515 kg
86= 530 kg
87= 545 kg
88= 560 kg
89= 580 kg
90= 600 kg
91= 615 kg
92= 630 kg
93= 650 kg
94= 670 kg
95= 690 kg
96 = 710 kg
97= 730 kg
98= 750 kg
99= 775 kg
100= 800 kg
101= 825 kg
102= 850 kg
103= 875 kg
104= 900 kg
1CORRECT READING
OF THE RIM fig. 6
The indications, necessary to know
the meaning of the identification ini-
tials printed on the rim, are listed be-
low.
CORRECT READING
OF THE TYRE fig. 6
The indications, necessary to know
the meaning of the identification ini-
tials printed on the tyre, are listed be-
low.
175= Nominal (S, distance in mm
between the sides).
65= height/width ratio (H/S) in per-
centage.
R= Radial tyre.
14= Diameter of the rim in inches
(Ø).
82= Load index (capacity).
T= Max speed index. Example
175/65 R 14 82 S
IMPORTANTThe light alloy
wheels are fixed with specific bolt in-
compatible with any printed steel
wheels, excluding the specific spare
wheel.
SNOW TYRES
Use reduced dimension winter tyres,
see “Snow Chains” chapter.
WHEEL GEOMETRY
Convergence of the front wheel mea-
sured between the rims: –1±1(Power
Steering), +1mm (Mechnical Steering).
The values refer to a car after running in.
WHEELS AND
TYRES
Pressed steel or alloy (as provided)
wheel rims; specific fixing bolts (di-
mensionally different and respective-
ly incompatible) for each of the two
types of rim.
IMPORTANTIn the event of dis-
crepancies between the information in
the Owner Handbook and the Log
Book, consider the specifications giv-
en in the Log Book only.
To ensure safety of the vehicle in
movement, it must be fitted with tyres
of specified size and of the same make
and type on all wheels.
Versions Rim Tyre
1.2 EL-ELX-SPORT5.00Bx13 165/80 R13
1.6 16V GTX51/2 Jx14C(*) 175/65 R14
1.9 D EL-ELX5.00Bx13 165/80 R13
(*) Alloy rims
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1015 1085
375 375
800 850
800 800
50 50
138
WEIGHTS
(*) If special equipment is fitted, the unloaded
car weight increases thus reducing the spec-
ified payload , respecting the max allowable
loads.
(**) Loads not to be exceeded. The driver is
responsible for arranging the loads so that
they comply with these limits.
PERFORMANCE
Top speeds allowable after running in, km/h.
1140
375
850
800
50 Kerb weight
(including fuel, spare wheel, tools and accessories):
Payload (*) including driver :
Maximum allowable loads (**)
– front axle:
– rear axle:
Maximum load on the roof:
Weights (kg) 1.2 1.6 1.9
1.2 1.6 1.9
in 1st
gear43 40 32
in 2nd
gear78 73 58
in 3rd
gear125 117 85
in 4th
gear167 161 112
in 5th
gear165 185 155
reverse gear46 42 -
128-143 03/03/2003 07:39 PM Page 138

Abord instrument ................... 33
ABS ................................................. 56
Accessories Purchased
Air cleaner (replacement) ....... 116
Air bag ........................................... 58
Air re-circulation.......................... 40
Air vents......................................... 38
Alternator (specifications) ........ 137
Ashtray ........................................... 47
Battery
- jump starting ......................... 81
- specifications........................... 137
- with optical hydrometer .... 119
- useful advices .......................... 118
- maintenance ............................ 118
- recharging ................................ 98
Bodywork
- bodywork type code ........... 130
- maintenance .......................... 125Boot
- extending ................................. 52
- tailgate opening/closing ........ 16-51
Brake lights
(bulb replacement) ................. 90
Brake-clutch fluid level ............... 115
Brakes
- service and emergency ....... 134
- fluid level ................................ 115
Bulb (replacement) ..................... 86
- bulb types ............................... 86
By the Owner ............................... 79Car dimensions ......................... 139
Car maintenance ......................... 104
Ceiling lights
- control ..................................... 46
- bulb replacement ................... 92
Centralized locking .................... 17-49
Chassis(marking) ......................... 129
Cheap running that respects
the environment ..................... 73
Checking the levels .................... 111
Children safety ............................ 18-49
Climate control system- climate ..................................... 39
- controls.................................... 14-39
- fast demisting ........................ 40
- maintenance .......................... 125
- air re-circulation .................... 40
- heating ...................................... 39
Climate/heating control
system ........................................ 37
Clutch ............................................. 133
Containing running costs and
pollution .................................... 75
Control switches ........................ 15-44
Correct use of your car ............ 64
Dashboard ................................ 9
Demisting ....................................... 40
- rear window .......................... 40
- windscreen and side
window ...................................... 40
Differential ..................................... 133
Digital clock ................................. 34
INDEX
144
144-152 03/03/2003 07:30 PM Page 144

FUEL CAPACITY (litres)
COLD TYRES PRESSURE [bar (kg/cm2) / lb/sq. in (P.S.I)]
ENGINE OIL CAPACITY
Print no.AS/STA 50167-03/2003 - 4thedition - Printed in India
Coordinamento Editoriale Satiz - Torino
24 HOURS SERVICE CALL - 9628 290 260
This single response number is available in 9 cities.*
AHMEDABAD - BANGALORE - KOLKATA - CHENNAI - DELHI - HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above cities; Dial city code followed by the single response number
For further information about Fiat Service Network please refer 24 Hours Service AssistanceBooklet provided.
1.21.6 1.9-
litres kg litres kg litres kg
Oil sump and filter 3.05 2.75 3.88 3.5 4 3.3
Do not disperse used oil in the environment
1.21.6 1.9
Fuel tank 47 47 47
Reserve 5.5 - 7.5 5.5 - 7.5 5.5 - 7.5
Fill petrol run cars only with unleaded petrol with a minimum octane number of 87.
Tyre Average load Full load Spare
Front Rear Front Rear wheel
1.2EL-ELX165/80 R13 1.93/28.00 1.93/28.00 2.24/32.49 2.24/32.49 2.24/32.49
1.6 GTX175/65 R14 1.93/28.00 1.93/28.00 2.24/32.49 2.24/32.49 2.24/32.49
1.9 DEL-ELX165/80 R13 2.1 1.9 2.2 2.2 2.2
0.3 bar should be added to the values given if the pressure is measured while the tyre is hot.
144-150 03/03/2003 07:02 PM Page cop3