2003 FIAT PALIO engine

21
IGNITION
SWITCH
The key can turn to 4 different po-
sitions
fig. 2:
–
STOP: engine switched off, ex-
tractable key, steering column lock.
Some electrical devices (e.g. door cen-
tralized lock etc.) remain operational.
–
MAR: ride position. All electrical
devices are operational.
–
AVV: engine starting.
–
PARK: engine switched-off, park-
ing lights switched on, extractable key,
steering column lock. To turn the key
in
PARK position, press the button
A.
In the event of a break-
in (e.g. attempted theft),
have the car checked at a
Fiat Dealership prior to driving
again.
fig. 1
P4E02062
KEYS
Two keys are provided with the car
& (
fig. 1) they are used for:
– the ignition;
– the front doors;
– the boot door.
Together with the keys, a self-stick
label is supplied. On this label is re-
ported the number to be quoted to
Fiat Dealershipwhen ordering du-
plicate keys.
fig. 2
P4E02017
When getting out of the
car, always remove the
key, to avoid someone ac-
cidentally activating the controls.
Remember to engage the hand
brake, ensuring complete lockup
of the car, engage gear and leave
the wheels steered. If the car is
parked on a very sloping road, we
recommend you lock the wheels
also with a wedge or a stone.
Never leave children alone in an
unattended car.
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34
If the gauge reaches the
red section, stop the en-
gine immediately and go
to a Fiat Dealership.Do not travel with the fuel tank al-
most empty: as gaps in fuel delivery
could damage the catalyser.
ENGINE COOLANT TEMPER-
ATURE GAUGE fig. 23-24
Under normal conditions, the needle
may hover around the scale according
to the car use and engine cooling sys-
tem management that the system self-
adjusts continually, but it should always
remain out of the red (danger) section.
REV COUNTER fig. 25
The needle in correspondence with
the red marks indicates over-revving
that can damage the engine. So it has
to be avoided.
IMPORTANT The electronic in-
jection control system will progres-
sively cut off the flow of fuel when the
engine is over-revving and the engine
will consequently loose power.
fig. 24
P4E01383
fig. 25
P4E01841
DIGITAL CLOCK fig. 26
The clock displays time in a 24 hour
format.
To set hour: press the button
A.
To set minute: press the button
B.
Each time the button is pressed, the
number will change of a unit.
Keeping the button press for a few
seconds, you will have the automatic
quick advancement.
As you near the desired hour, re-
lease the button and complete the set-
ting with individual pressures.
fig. 26
P4E02277
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35
WARNING
LIGHTS
The warning lights come on in the
following circumstances:
BATTERY NOT
CHARGING PROPER-
LY (red)
When there is
a fault in the current gen-
erating system.
Go to a
Fiat Dealershipand pre-
vent deploying the battery.
When the key is turned to
MAR the
light comes on but should go out the
moment the engine is started.
LOW ENGINE OIL
PRESSURE (red)
When
the engine oil pressure
drops under the normal
value.
When the key is turned to
MARthe
light comes on but should go out the
moment the engine is started.
A delay in the light going out is ac-
ceptable only when the engine is idling.
If the engine has been heavily taxed,
the light may flash when the engine re-
turns to idle. The light should howev-
er go out when you accelerate slight-
ly.
v
w
If the vwarning light
comes on while the car is
moving, stop the engine
immediately and contact a Fiat
Dealership.
INJECTION SYSTEM
FAILURE (red) (petrol
version)
When there is a
fault in the injection system.
When the ignition key is turned to
the
MAR position, the light comes on
but should go out after a few seconds.
The warning light will stay on or
come on when travelling to indicate
imperfect operation of the injection
system with possible loss of perfor-
mance, poor handling and higher con-
sumption.
g
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a
Fiat Dealer-
ship
as soon as possible.
Using the car for long periods when
the warning light is on may cause dam-
age especially when the engine is run-
ning irregularly or misfiring. The car
should only be used for short periods
at low speeds.
Occasional and brief lighting of the
warning light is meaningless.
HANDBRAKE EN-
GAGED / LOW
BRAKE FLUID (red)
In
two cases:
1.When the handbrake is applied.
2. when the brake fluid level falls be-
low the minimum level.
x
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ABS (WHEEL AN-
TILOCKING SYS-
TEM) FAILURE (am-
ber)
When there is a fail-
ure in the ABS system.
In this case, the normal braking sys-
tem continues to work although with-
out the ABS assistance. Hence, have
the car seen to at a
Fiat Dealership
as soon as possible.
The warning light should come on
when the key is turned to
MARand
go out after approximately 2 seconds.
DIRECTION INDICA-
TORS (green) (flash-
ing)
When the direction
indicator control stalk is
operated (arrows).
PARKING LIGHTS
(green)
When the
side/tail lights are switched
on.
RE
3
MAIN BEAM HEAD-
LIGHTS (blue)
When main beam head-
lights are switched on
1
AIR BAG FAILURE
(red)
When there is an
airbag system failure.
If the xwarning light
comes on when travel-
ling, check whether the
handbrake is engaged. If the
warning light stays on and the
handbrake is not engaged, stop
immediately and contact a Fiat
Dealership.
>
Warning light >, with
the engine running, nor-
mally indicates a fault in
the ABS system only. In this case,
the braking system is still effi-
cient, though without the an-
tilocking device. You are advised
to go immediately to the nearest
Fiat Dealership, driving in a man-
ner to avoiding sharp braking and
get the system checked.
û
The warning light should
come on when the key is
turned to MAR and go
out after approximately 4 sec-
onds. If the warning light either
does not come on or comes on
when travelling, stop immedi-
ately and go to a Fiat Dealership.
The warning light should come on
when the key is turned to
MARand
go out after approximately 2 seconds.
36
INJECTION SYSTEM
FAILURE (red) (diesel
versions)
When there is a fault in the injection
system.
The warning light should come on
when the ignition key is turned to
MARand go out after a few seconds.
The warning light will stay on or
come on when travelling to indicate
imperfect operation of the injection
system with possible loss of perfor-
mance, poor handling and higher con-
sumption.
In these conditions, you can contin-
ue driving but you should avoid de-
manding efforts from the engine or
high speeds. Contact a
Fiat Dealer-
ship
as soon as possible.
Prolonged use of the car with warn-
ing light can cause damage to the en-
gine, specially in the event of misfir-
ing. The car can only be driven for a
short period of time at low ratios.
Occassional and brief lighting of the
warning light is meaningless.
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37
HEATING /CLIMATE CONTROL SYSTEM
1 -Windscreen defroster/demister
vents.
2 -Front side window
defroster/demister vents.
3 -Central and side directional vents.
4 -Side vents for sending air to
footwell.
P4E02020
fig. 27
WATER IN DIESEL
FUEL FILTER versions
(amber) (diesel version)
When there is water in the diesel fu-
el filter. have the condense drained
out by a Fiat Dealership.
GLOW PLUGS
(amber)
(diesel version)
When the ignition key is turned to
the
MARposition. The warning light
will go out when the glowplugs reach
the correct temperature.
The warning light has a diagnostic
function to signal pre-heating system
failures (cut-off or short-circuited
glow plugs, blown pre-heating control
unit power fuse, tripped pre-heating
control unit circuit surge and current
protections).
If the warning light flashes for 60 sec-
onds just before the engine is started,
the vehicle can still be started but a
Fiat Dealershipshould be contact-
ed as soon as possible to have the
anamoly rectified.
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44
fig. 41
P4E02029
fig. 40
P4E02287
CONTROLS
fig. 40
The buttons located above the cen-
tral air vents.
The controls can only be operated
when the ignition key is at
MAR.
When a function is activated the LED
on the respective button will light up.
Press the button again to switch the
control off.
Heated rear window
Button A: to switch on /off the ther-
mal rear window.
Rear fog light
Button B: These lights can only be
switched on when the dipped beam
headlights or the front foglights are
switched on.
Fog lights
ButtonB: These lights can only be
switched on when the parking lights
are on.
Climate control system
Button C: to switch on/off the air
conditioner.
FUEL CUT-OFF SWITCH
fig. 41
This is a safety cut-off switch which
comes into operation in the case of an
accident to block the supply of fuel
thereby stopping the engine.
If, after an accident, you
can smell petrol or see
that the fuel feed system
is leaking, to avoid the risk of fire,
do not reset the switch.
If you cannot see any fuel leaks and
the car is in a fit state to continue its
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54
When the engine is run-
ning, do not put hands
near moving elements.
Be very careful that scarves, ties
or loose clothing do not acciden-
tally get caught in moving parts;
this can be extremely dangerous.BONNET
To open the bonnet:
1) Pull lever A-fig. 63.
fig. 64
P4E02273
fig. 65
P4E01365
Before lifting the bonnet
check that the wind-
screen wiper arms are
not raised from the windscreen.
Important. Improper
positioning of the support
rod could cause the bon-
net fall violently.
This should only be done
when the car is station-
ary.
2)Press lever A-fig. 64.
3)Lift the bonnet and release the
support rod
A-fig. 65from its clip.
4)Insert the end of the rod in its re-
cess
Bon the bonnet.
fig. 63
P4E02037
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55
To close the bonnet:
1) Hold the bonnet up with one hand
and with the other remove the rod
A-
fig. 65
from the recess Band replace
it in its clip.
2)Lower the bonnet until it is about
20 cm above the engine compartment.
3) Let it fall: the bonnet closes au-
tomatically.
ROOF RACK
Move the door weather strips aside
in the points shown in
fig. 66to reach
the fasteners.
When the engine is hot,
be very careful not to burn
yourself when operating
inside the engine compartment.
Keep your hands away from the
electric fan as it may switch on at
any time, even with the key re-
moved from the ignition switch.
Wait until the engine cools down.
Always make sure the
bonnet is closed properly
so it will not open whilst
the car is moving.
After travelling a few
kilometers, check that
the securing screws are
tight.
Never exceed the per-
mitted weight (see
“Technical specifications”
chapter).
Be careful not to dam-
age the objects on the
roof rack opening the tail-
gate.
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