2003 DAEWOO MATIZ Oil specification
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6B –8 POWER STEERING PUMP
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Description
Lubricant
Power Steering Fluid DEXRON-II, DEXRON-III
Capacity
1.0 Liter (1.056 qt)
Type
Vane
FASTENER TIGHTENING SPECIFICATIONS
Application Nm Lb-Ft Lb-In
Power Steering Pump Bolt 20 – 24 15 – 18 –
Power Steering Pump Front Bracket Bolt 20 – 24 15 – 18 –
Power Steering Pump Front Bracket Adjusting Bolt 18 – 22 13 – 16 –
Power Steering Pump Rear Bracket Upper Bolt 35 – 45 26 – 33 –
Power Steering Pump Rear Bracket Lower Bolt 20 – 24 15 – 18 –
Power Steering Pump Rear Bracket Adjusting Bolt20 – 2415 – 18–
Power Steering Pump Pulley Nut55 – 6941– 51–
Power Steering Oil Pressure Line Fitting21 – 3516 – 26–
Page 716 of 1184
POWER STEERING GEAR 6C–13
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Power Steering FluidPower Steering Fluid DEXRON-II or DEXRON-III
Capacity1.0 L (1.056 qt)
TypeRack and Pinion
Overall Gear Ratio15.7 : 1
Power Steering Angle144, 155Inside39.5± 2
TireOutside33.5± 2
175 TireInside34.9± 2
Outside30.5± 2
GreaseRackPOLYUREAS
Ball JointSYNTHETICS OILS & LI SOAPS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNmLb-FtLb-In
Power Steering Gear Bracket Bolt50–5536–41–
Power Steering Gear Pinion Nut40–5030–36–
Power Steering Gear Pinion Dust Cover45–5533–41–
Power Steering Gear Pressure Line Fitting25–3518–25–
Power Steering Oil Pressure Pipe Fitting (Gear Side)21–3516–25–
Power Steering Gear Ajuster PlugRefer to “DIAGNOSIS” in this section.
Page 733 of 1184
MANUAL STEERING GEAR 6D–17
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application Description
Type Rack and Pinion
Overall Gear Ratio 21 : 1
Inside 39.5 ± 2 145,155 Tire
Outside
33.5 ± 2 Steering Angle Inside 34.9 ± 2 175 Tire Outside 30.5 ± 2 Rack Gear POLYUREAS Lubricant Ball Joint SYNTHETICS OILS & LI SOAPS Locktite Type DAC SPEC ADHESIVE SEALANT #520414
FASTENER TIGHTENING SPECIFICATIONS
Application Nm Lb-Ft Lb-In Tie Rod End Castellated Nut 30 – 55 21 – 41 – Tie Rod End Lock Nut 35 – 55 25 – 41 – Steering Gear Bracket Bolts 50 – 55 36 – 41 – Tie Rod–to–Rack Gear 80 – 120 59 – 89 – Pinion Plug 40 – 60 30 – 44 – Pinion Preload Refer to “Diagnosis” in this section.
Page 783 of 1184
DAEWOO M-150 BL2
SECTION 7B
MANUAL CONTROL HEATING, VENTILATION,
AND AIR CONDITIONING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 7B-2. . . . . . . . . . . . . . . . . .
System Components – Functional 7B-2. . . . . . . . . . .
Component Locator 7B-3. . . . . . . . . . . . . . . . . . . . . . . .
A/C System 7B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 7B-5. . . . .
General Diagnosis 7B-5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing the Refrigerant System 7B-5. . . . . . . . . . . . . .
Insufficient Cooling “Quick Check”
Procedure 7B-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure-Temperature Relationship
of R-134a 7B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leak Testing the Refrigerant System 7B-7. . . . . . . . .
Air Conditioning System Diagnosis 7B-8. . . . . . . . . . . . .
Insufficient Cooling Diagnosis 7B-8. . . . . . . . . . . . . . .
Symptom Diagnosis 7B-11. . . . . . . . . . . . . . . . . . . . . . . .
Pressure Test Chart (R-134a System) 7B-11. . . . . . .
Repair Instructions 7B-13. . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 7B-13. . . . . . . . . . . . . . . . . . . . . . . . .
General A/C System Service Procedures 7B-13. . . . . .
O-Ring Replacement 7B-13. . . . . . . . . . . . . . . . . . . . .
Handling Refrigerant 7B-13. . . . . . . . . . . . . . . . . . . . . .
Handling of Refrigerant Lines and Fittings 7B-13. . .
Maintaining Chemical Stability in the
Refrigeration System 7B-14. . . . . . . . . . . . . . . . . . .
Discharging, Adding Oil, Evacuating, and
Charging Procedures for A/C System 7B-14. . . . . Serviceable Components 7B-17. . . . . . . . . . . . . . . . . . . .
Control Assembly and Control Cables 7B-17. . . . . . .
Blower Motor and Cooling Hose 7B-17. . . . . . . . . . . .
Blower Resistor 7B-17. . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Motor Switch 7B-17. . . . . . . . . . . . . . . . . . . . . .
A/C Push Knob 7B-18. . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver–Dryer and Dual Cut Switch 7B-18. . . . . . . .
Receiver–Dryer Bracket 7B-20. . . . . . . . . . . . . . . . . . .
Compressor 7B-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Condenser 7B-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C High Pressure Pipe Line 7B-22. . . . . . . . . . . . . . .
A/C Low Pressure Pipe Line 7B-25. . . . . . . . . . . . . . .
Evaporator Unit and Drain Hose 7B-26. . . . . . . . . . . .
Unit Repair 7B-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Evaporator Core and Expansion Valve 7B-28. . . . . .
Compressor Overhaul 7B-29. . . . . . . . . . . . . . . . . . . . .
Specifications 7B-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 7B-30. . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 7B-30. . . . . . . . . .
Special Tools and Equipment 7B-31. . . . . . . . . . . . . .
Special Tools Table 7B-31. . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 7B-32. . . . . . . . . .
A/C Diagrams 7B-32. . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C Airflow (Typical) 7B-33. . . . . . . . . . . . . . . . . . . . . .
A/C System (Typical) 7B-33. . . . . . . . . . . . . . . . . . . . .
Page 812 of 1184
7B -- 30 MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO M-150 BL2
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Unit
Description
Compressor
--
SP--10.4PK
Receiver--Dryer
--
AL R/DRIER
Refrigerant
Type
--
R--134a System
Refrigerant
Capacity
g
500 (RHD : 530)
RefrigerantOilinA/CSystem
Type
--
RL 244 PAG OIL RefrigerantOilinA/CSystem
Capacity
cc
150
A/C Cooling Capacity (Airflow rate 8.7 kg/min)
Kcal/h
5,500
Refrigerant Pressure in A/C Sys-
tem(Engine Idle, Fresh Air 30_C
(86_F)AmbientTemperature
Low Pressure Side
kPa (psi)
200 (2.9)
(86_F),AmbientTemperature
25_C--35_C(77_F--95_F), Tempera-
ture to Full Cold)
High Pressure Side
kPa (psi)
1,500 (217.5)
A/C Compressor ON/OFF Condition
(Refer toSection 1F, Engine Controls
AbouttheA/CCompressorON/OFF
Evaporator Therm-
istor Temperature
_C(_F)
2.45(36.81)
1.0 (34.2)
ON
OFF
About theA/CCompressorON/OFF
Condition According to Engine Oper-
ating Status)
Dual Cut Switch
Pressure
kPa
205--245
180--220
ON
OFF300--400
240--280
FASTENER TIGHTENING SPECIFICATIONS
Application
NSm
Lb-Ft
Lb-In
Compressor Upper Bracket Bolts
20
15
--
Compressor Front Head-to-Rear Head Through-Bolt
22
16
--
High Pressure Pipe Line (Compressor→Condenser) Bolt
23
17
--
High Pressure Pipe Line (Compressor→Condenser) Fitting
23
17
--
High Pressure Pipe Line (Compressor→Condenser) Clamp Nut
5
--
44
Receiver--Dryer Flange Nut
14
10.5
--
High Pressure Pipe Line (Condenser→Receiver--Dryer) Fitting Nut
14
10.5
--
High Pressure Pipe Line (Receiver--Dryer→Evaporator) Fitting Nut
14
10.5
--
High Pressure Pipe Line(Receiver--Dryer→Evaporator) Clamp Nut
5
--
44
Low Pressure Pipe Line (Evaporator→Compressor) Fitting Nut
14
10.5
--
Low Pressure Pipe Line (Evaporator→Compressor) Clamp Nut
5
--
44
Low Pressure Pipe Line(Evaporator→Compressor) Compressor Bolt
23
17
--
Dual Cut Switch
13
--
11 5
Receive--Dryer Bracket--to--Body Bolts
5
--
44
Receive--Dryer Bracket Bolt
5
--
44
Expansion Valve Coupling (Receiver--Dryer→Expansion Valve)
17
13
--
Expansion Valve Coupling (Expansion Valve→Evaporator)
22
16
--
Compressor Shaft Bolt
13
--
11 5
Condenser Mounting Nuts
4
--
36
Page 996 of 1184
9E –22 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Nm
Lb-Ft
Lb-In
Passenger’s Airbag Module Blank Cover Screw
1.5–2
–
13–18
INSTRUMENT CLUSTER INDICATOR LAMPS SPECIFICATIONS
Indicator Lamp Color Bulb
ABS Warning Amber 14 v 1.4 W
Airbag Warning Red 14 v 1.4 W
Battery Charge Indicator Red 14 v 1.4 W
Fasten Seat Belt Warning Red 14 v 1.4 W
High Beam Indicator Blue 14 v 1.4 W
Low Fuel Level Warning Amber 12 v 3 W Oil Pressure Warning Red 14 v 1.4 W Parking Brake Indicator and Brake Fluid Warning Red 14 v 1.4 W Service Engine Soon Warning Amber 14 v 1.4 W
Turn Signal Indicators
Green
14 v 1.4 W
Instrument Cluster IlluminationBlue12 v 3 W
Rear Fog Lamp IndicatorAmber14 v 1.4 W
Page 1151 of 1184
REMOTE KEYLESS ENTRY AND ANTI–THEFT SYSTEM 9T – i
DAEWOO M-150 BL2
SECTION 9T
REMOTE KEYLESS ENTRY AND
ANTI-THEFT SYSTEM
TABLE OF CONTENTS
Description and Operation 9T-2. . . . . . . . . . . . . . . . . .
Remote Keyless Entry and
Anti-Theft System 9T-2. . . . . . . . . . . . . . . . . . . . . . .
Remote Locking and Unlocking 9T-2. . . . . . . . . . . . . .
Security Indicator 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Intrusion Sensing 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Siren 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Locator 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Autolocking (Safety Lock) 9T-3. . . . . . . . . . . . . . . . . .
Control Module/Receiver 9T-3. . . . . . . . . . . . . . . . . . . Repair Instructions 9T-4. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Siren 9T-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password Programming 9T-5. . . . . . . . . . . . . . . . . . . .
Specifications 9T-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-6. . . . . . . . . . .
Schematic and Routing Diagrams 9T-7. . . . . . . . . . .
Remote Keyless Entry and
Anti-Theft System 9T-7. . . . . . . . . . . . . . . . . . . . . . .
IMMOBILIZER ANTI-THEFT SYSTEM
TABLE OF CONTENTS
Description and Operation 9T-10. . . . . . . . . . . . . . . . .
Immobilizer System 9T-10. . . . . . . . . . . . . . . . . . . . . . .
Electronically Coded Keys 9T-10. . . . . . . . . . . . . . . . .
Detection Coil 9T-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-10. . . . . . . . . . . . . . . . . . .
Serial Data Link 9T-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Control Module (ECM) 9T-11. . . . . . . . . . .
Security Indicator 9T-12. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9T-13. . . .
Immobilizer System (FENIX 5MR) 9T-13. . . . . . . . . .
Immobilizer System (SIRIUS D3) 9T-13. . . . . . . . . . .
DTC 1600 ECM Immobilizer Error
(No Answer) 9T-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 1601 ECM Immobilizer Error
(Incorrect Answer) 9T-16. . . . . . . . . . . . . . . . . . . . . .
DTC 1602 ECM Immobilizer Error
(ECM Locked) 9T-18. . . . . . . . . . . . . . . . . . . . . . . . .
P1628 ECM Immobilizer Error 9T-20. . . . . . . . . . . . . .
P1629 ECM Immobilizer Error 9T-22. . . . . . . . . . . . . . Key Status Errors (FENIX 5MR) 9T-24. . . . . . . . . . . .
Key Status Errors (SIRIUS D3) 9T-24. . . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (FENIX 5MR) 9T-25. . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (SIRIUS D3) 9T-25. . . . . . . . . . . . .
Repair Instructions 9T-26. . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-26. . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding Procedure 9T-26. . . . . . . . . . . . . . . . . . . .
ID Code Reprogramming 9T-26. . . . . . . . . . . . . . . . . .
Transponder 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detection Coil 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-28. . . . . . . . . . . . . . . . . . .
Specifications 9T-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-30. . . . . . . . . .
Schematic and Routing Diagrams 9T-31. . . . . . . . . .
Immobilizer Anti-Theft System 9T-31. . . . . . . . . . . . .
Remote Keyless Entry and Immobilizer
Anti-theft System 9T-32. . . . . . . . . . . . . . . . . . . . . . .
Page 1161 of 1184
IMMOBILIZER ANTI-THEFT SYSTEM 9T – 9
DAEWOO M–150 BL2
SECTION 9T
IMMOBILIZER ANTI-THEFT SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation 9T-10. . . . . . . . . . . . . . . . .
Immobilizer System 9T-10. . . . . . . . . . . . . . . . . . . . . . .
Electronically Coded Keys 9T-10. . . . . . . . . . . . . . . . .
Detection Coil 9T-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-10. . . . . . . . . . . . . . . . . . .
Serial Data Link 9T-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Control Module (ECM) 9T-11. . . . . . . . . . .
Security Indicator 9T-12. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9T-13. . . .
Immobilizer System (FENIX 5MR) 9T-13. . . . . . . . . .
Immobilizer System (SIRIUS D3) 9T-13. . . . . . . . . . .
DTC 1600 ECM Immobilizer Error
(No Answer) 9T-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 1601 ECM Immobilizer Error
(Incorrect Answer) 9T-16. . . . . . . . . . . . . . . . . . . . . .
DTC 1602 ECM Immobilizer Error
(ECM Locked) 9T-18. . . . . . . . . . . . . . . . . . . . . . . . .
P1628 ECM Immobilizer Error 9T-20. . . . . . . . . . . . . .
P1629 ECM Immobilizer Error 9T-22. . . . . . . . . . . . . . Key Status Errors (FENIX 5MR) 9T-24. . . . . . . . . . . .
Key Status Errors (SIRIUS D3) 9T-24. . . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (FENIX 5MR) 9T-25. . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (SIRIUS D3) 9T-25. . . . . . . . . . . . .
Repair Instructions 9T-26. . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-26. . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding Procedure 9T-26. . . . . . . . . . . . . . . . . . . .
ID Code Reprogramming 9T-26. . . . . . . . . . . . . . . . . .
Transponder 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detection Coil 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-28. . . . . . . . . . . . . . . . . . .
Specifications 9T-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-30. . . . . . . . . .
Schematic and Routing Diagrams 9T-31. . . . . . . . . .
Immobilizer Anti-Theft System 9T-31. . . . . . . . . . . . .
Remote Keyless Entry and Immobilizer
Anti-theft System 9T-32. . . . . . . . . . . . . . . . . . . . . . .