2003 CHRYSLER VOYAGER service

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Page 2044 of 2177

CHRYSLER VOYAGER 2003  Service Manual WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - FRONT - WARNING - A/C PLUMBING

Page 2045 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNE

Page 2046 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
(1) Assemble the right and/or left floor distribution
ducts onto the center floor distribution duct as
required.
(2) Slide the floor distribution duct assembly
under the instrument panel

Page 2048 of 2177

CHRYSLER VOYAGER 2003  Service Manual (8) Install the windshield wiper module(Refer to 8
- ELECTRICAL/WIPERS/WASHERS/WIPER MOD-
ULE - INSTALLATION).
(9) Reconnect the battery negative cable.
(10) Refill the engine cooling system. (Refer t

Page 2049 of 2177

CHRYSLER VOYAGER 2003  Service Manual DISTRIBUTION - REAR
TABLE OF CONTENTS
page page
AIR OUTLETS
DESCRIPTION.........................52
REMOVAL.............................52
INSTALLATION.........................52
A/C DISTRIBUTION DUCT

Page 2050 of 2177

CHRYSLER VOYAGER 2003  Service Manual A/C DISTRIBUTION DUCT
REMOVAL
(1) Remove the trim from the right quarter inner
panel and the right D pillar. (Refer to 23 - BODY/IN-
TERIOR/RIGHT QUARTER TRIM PANEL -
REMOVAL).
(2) Slide the rear air

Page 2055 of 2177

CHRYSLER VOYAGER 2003  Service Manual INSTALLATION
NOTE: If the rear heater core or the rear heater-A/C
housing have been removed from the vehicle for
service, the rear heater core may be pre-filled with
the proper engine coolant mixture

Page 2057 of 2177

CHRYSLER VOYAGER 2003  Service Manual PLUMBING - FRONT
TABLE OF CONTENTS
page page
PLUMBING - FRONT
WARNING
WARNING...........................61
WARNING - A/C PLUMBING.............61
CAUTION - A/C PLUMBING...............61
A/C COMPRESSOR