2003 CHRYSLER VOYAGER radiator cap

AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 16).
(3) Remove the inlet hose to throttle body.
(4) Remove the bolt for air box at upper radiator
cross member.
(5) Pull air box up and off over the single locating
pin.
(6) Remove air box from vehicle
INSTALLATION
(1) Install air box into vehicle and onto the locat-
ing pin.
(2) Install bolt to hold air box to the upper radia-
tor cross member.
(3) Install the inlet hose to the throttle body.
(4) Connect the inlet air temperature sensor (Fig.
16).
(5) Connect the negative battery cable.
CYLINDER HEAD
DESCRIPTION
The aluminum cylinder heads (Fig. 17) are
designed to create high flow combustion chambers to
improve performance, while minimizing the change
to the burn rate in the chamber. The cylinder head
incorporates the combustion chamber. Two valves
per-cylinder are used with inserted valve seats and
guides. A multi-layer steel (MLS) type gasket is used
between the cylinder head and engine block.
DIAGNOSIS AND TESTINGÐCYLINDER HEAD
GASKET
A cylinder head gasket leak can be located between
adjacent cylinders or between a cylinder and the
adjacent water jacket.
Possible indications of the cylinder head gasket
leaking between adjacent cylinders are:
²Loss of engine power
²Engine misfiring
²Poor fuel economy
Possible indications of the cylinder head gasket
leaking between a cylinder and an adjacent water
jacket are:
²Engine overheating
²Loss of coolant
²Excessive steam (white smoke) emitting from
exhaust
²Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is
leaking between adjacent cylinders, follow the proce-
dures in Cylinder Compression Pressure Test (Refer
to 9 - ENGINE - DIAGNOSIS AND TESTING). An
engine cylinder head gasket leaking between adja-
cent cylinders will result in approximately a 50±70%
reduction in compression pressure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING WITH COOLANT PRES-
SURE CAP REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure
cap. Start the engine and allow it to warm up until
thermostat opens.
If a large combustion/compression pressure leak
exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN
PLACE, PRESSURE WILL BUILD UP FAST. EXCES-
SIVE PRESSURE BUILT UP, BY CONTINUOUS
ENGINE OPERATION, MUST BE RELEASED TO A
SAFE PRESSURE POINT. NEVER PERMIT PRES-
SURE TO EXCEED 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to
pressure cap neck. Start the engine and observe the
tester's pressure gauge. If gauge pulsates with every
power stroke of a cylinder a combustion pressure
leak is evident.
Fig. 16 Inlet Air Temperature Sensor
RSENGINE 3.3/3.8L9-99
ProCarManuals.com

OIL COOLER & LINES
DESCRIPTION
An engine oil cooler is used on 3.3/3.8L engines
(Heavy Duty Cooling Only) (Fig. 98). The cooler is a
coolant-to-oil type and mounted between the oil filter
and engine block.
OPERATION
Engine oil travels from the oil filter and into the
oil cooler. Engine oil then exits the cooler into the
main gallery. Engine coolant flows into the cooler
from the heater return tube and exits into the water
pump inlet.
REMOVAL
(1) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE - COOLING SYSTEM
DRAINING).
(2) Disconnect oil cooler inlet and outlet hoses
(Fig. 97).
(3) Remove oil filter.
(4) Remove oil cooler attachment fitting (Fig. 98).
(5) Remove oil cooler.
INSTALLATION
(1) Lubricate seal and position oil cooler to connec-
tor fitting on oil filter adapter (Fig. 98).NOTE: Position the flat side of oil cooler parallel to
oil pan rail.
(2) Install oil cooler attachment fitting and tighten
to 27 N´m (20 ft. lbs.) (Fig. 98).
(3) Install oil filter.
(4) Connect oil cooler inlet and outlet hoses (Fig.
97).
Fig. 96 Engine Oil Level Dipstick and Fill Locations
1 - COOLANT RECOVERY CONTAINER 3 - ENGINE OIL LEVEL DIPSTICK
2 - ENGINE OIL FILL CAP 4 - RADIATOR PRESSURE CAP
Fig. 97 Engine Oil Cooler Hoses
1 - OIL COOLER INLET TUBE
2 - INLET HOSE
3 - OIL COOLER OUTLET TUBE
4 - OUTLET HOSE
5 - WATER PUMP INLET TUBE
9 - 138 ENGINE 3.3/3.8LRS
OIL (Continued)
ProCarManuals.com

PLUMBING - FRONT
WARNING
WARNING
WARNING:: THE ENGINE COOLING SYSTEM IS
DESIGNED TO DEVELOP INTERNAL PRESSURES
OF 97 TO 123 KILOPASCALS (14 TO 18 POUNDS
PER SQUARE INCH). DO NOT REMOVE OR
LOOSEN THE COOLANT PRESSURE CAP, CYLIN-
DER BLOCK DRAIN PLUGS, RADIATOR DRAIN,
RADIATOR HOSES, HEATER HOSES, OR HOSE
CLAMPS WHILE THE SYSTEM IS HOT AND UNDER
PRESSURE. FAILURE TO OBSERVE THIS WARNING
CAN RESULT IN SERIOUS BURNS FROM THE
HEATED ENGINE COOLANT. ALLOW THE VEHICLE
TO COOL FOR A MINIMUM OF 15 MINUTES
BEFORE OPENING THE COOLING SYSTEM FOR
SERVICE.
WARNING: THE ENGINE COOLING SYSTEM CON-
TAINS ANTIFREEZE. ANTIFREEZE IS AN ETHYLENE
GLYCOL BASED COOLANT AND IS HARMFUL IF
SWALLOWED OR IF THE VAPORS ARE INHALED. IF
SWALLOWED, DRINK TWO GLASSES OF WATER
AND INDUCE VOMITING. IF VAPORS ARE INHALED,
MOVE TO AN AREA FOR FRESH AIR. SEEK MEDI-
CAL ATTENTION IMMEDIATELY. DO NOT STORE IN
OPEN OR UNMARKED CONTAINERS. WASH SKIN
AND CLOTHING THOROUGHLY AFTER COMING IN
CONTACT WITH ETHYLENE GLYCOL. KEEP OUT
OF REACH OF CHILDREN.
WARNING: DISPOSE OF ETHYLENE GLYCOL
BASED COOLANT PROPERLY. CONTACT YOUR
DEALER OR A LOCAL GOVERNMENT AGENCY FOR
THE LOCATION OF AN APPROVED ETHYLENE GLY-
COL COLLECTION AND/OR RECYCLING CENTER IN
YOUR AREA.
WARNING - A/C PLUMBING
WARNING:: THE AIR CONDITIONING SYSTEM CON-
TAINS REFRIGERANT UNDER HIGH PRESSURE.
SEVERE PERSONAL INJURY MAY RESULT FROM
IMPROPER SERVICE PROCEDURES. REPAIRS
SHOULD ONLY BE PERFORMED BY QUALIFIED
SERVICE PERSONNEL.
WARNING: AVOID BREATHING THE REFRIGERANT
AND REFRIGERANT OIL VAPOR OR MIST. EXPO-
SURE MAY IRRITATE THE EYES, NOSE, AND/ORTHROAT. WEAR EYE PROTECTION WHEN SERVIC-
ING THE AIR CONDITIONING REFRIGERANT SYS-
TEM. SERIOUS EYE INJURY CAN RESULT FROM
DIRECT CONTACT WITH THE REFRIGERANT. IF
EYE CONTACT OCCURS, SEEK MEDICAL ATTEN-
TION IMMEDIATELY.
WARNING: DO NOT EXPOSE THE REFRIGERANT
TO OPEN FLAME. POISONOUS GAS IS CREATED
WHEN REFRIGERANT IS BURNED. AN ELEC-
TRONIC LEAK DETECTOR IS RECOMMENDED.
WARNING: IF ACCIDENTAL SYSTEM DISCHARGE
OCCURS, VENTILATE THE WORK AREA BEFORE
RESUMING SERVICE. LARGE AMOUNTS OF
REFRIGERANT RELEASED IN A CLOSED WORK
AREA WILL DISPLACE THE OXYGEN AND CAUSE
SUFFOCATION.
WARNING: THE EVAPORATION RATE OF R-134a
REFRIGERANT AT AVERAGE TEMPERATURE AND
ALTITUDE IS EXTREMELY HIGH. AS A RESULT,
ANYTHING THAT COMES IN CONTACT WITH THE
REFRIGERANT WILL FREEZE. ALWAYS PROTECT
THE SKIN OR DELICATE OBJECTS FROM DIRECT
CONTACT WITH THE REFRIGERANT.
WARNING: THE R-134a SERVICE EQUIPMENT OR
THE VEHICLE REFRIGERANT SYSTEM SHOULD
NOT BE PRESSURE TESTED OR LEAK TESTED
WITH COMPRESSED AIR. SOME MIXTURES OF AIR
AND R-134a HAVE BEEN SHOWN TO BE COMBUS-
TIBLE AT ELEVATED PRESSURES. THESE MIX-
TURES ARE POTENTIALLY DANGEROUS, AND MAY
RESULT IN FIRE OR EXPLOSION CAUSING INJURY
OR PROPERTY DAMAGE.
CAUTION - A/C PLUMBING
CAUTION:: Liquid refrigerant is corrosive to metal
surfaces. Follow the operating instructions supplied
with the service equipment being used.
CAUTION: Never add R-12 to a refrigerant system
designed to use R-134a. Damage to the system will
result.
CAUTION: R-12 refrigerant oil must not be mixed
with R-134a refrigerant oil. They are not compatible.
RSPLUMBING - FRONT24-61
ProCarManuals.com

INSTALLATION
(1) Remove the tape or plugs from the evaporator
tube fittings and both expansion valve ports.
(2) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the evaporator
tube fittings.
(3) Position the expansion valve onto the evapora-
tor tubes.
(4) Install and tighten the two screws that secure
the expansion valve to the evaporator tube sealing
plate. Tighten the screws to 11 N´m (97 in. lbs.).
(5) Reinstall the rear evaporator line extension
onto the expansion valve. (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING - REAR/EVAPO-
RATOR - INSTALLATION - EVAPORATOR LINE
EXTENSION).
(6) Install the foam insulator wrap over the rear
expansion valve.
(7) Reinstall the rear heater-A/C unit housing into
the vehicle. (Refer to 24 - HEATING & AIR CONDI-
TIONING/DISTRIBUTION - REAR/REAR HEATER-
A/C HOUSING - INSTALLATION).
(8) Run the HVAC Cooldown Test to verify proper
operation.
HEATER CORE
DESCRIPTION
The rear heater core is located near the front of
the rear heater-A/C unit housing, behind the right
rear wheel house. It is a heat exchanger made of
rows of tubes and fins. One end of the core is fitted
with a molded plastic tank that includes integral
heater core inlet and outlet nipples. The heater core
can be serviced without removing the rear heater-A/C
unit housing from the vehicle. The heater core cannot
be repaired and, if faulty or damaged, it must be
replaced.
OPERATION
Engine coolant is circulated through heater hoses
to the heater core at all times. As the coolant flows
through the heater core, heat removed from the
engine is transferred to the heater core fins and
tubes. Air directed through the heater core picks up
the heat from the heater core fins. The blend air door
allows control of the heater output air temperature
by controlling how much of the air flowing through
the rear heater-A/C unit housing is directed through
the heater core.
STANDARD PROCEDURE - HEATER CORE
FILLING
In its final installed position, the rear heater core
is positioned higher than the radiator fill cap. There-fore, when the cooling system is drained and refilled,
gravity will not refill the heater core with coolant to
the proper level. This may result in two problems:1.
Insufficient coolant level in the engine cooling sys-
tem, which may result in engine overheating.2.Air
entrapped within the rear heater core, which may
result in insufficient rear heater performance. There
are two methods that may be employed to prevent
these problems:1.Pre-filling of the rear heater core.
2.Thermal cycling of the engine cooling system. Fol-
lowing are descriptions of both prevention methods,
as well as a method to verify rear heater perfor-
mance.
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING FRONT - WARNING - HEATER PLUMB-
ING).
PRE-FILLING
If the rear heater core or the rear heater-A/C hous-
ing have been removed from the vehicle for service,
the rear heater core may be pre-filled with the proper
engine coolant mixture prior to reconnecting the
heater hoses to the heater core hose fittings.
(1) The heater core should be installed in the rear
heater-A/C unit housing, and the rear heater-A/C
unit housing should be installed in the vehicle.
(2) Take the proper precautions to protect the car-
peting below the rear heater core from spilled engine
coolant and have absorbent toweling readily avail-
able to mop up any spills.
(3) Insert the small end of an appropriate funnel
into the upper hose fitting of the heater core (Fig. 4).
Fig. 4 Pre-Filling Heater Core - Typical
1 - REAR HEATER CORE
24 - 98 PLUMBING - REARRS
EXPANSION VALVE (Continued)
ProCarManuals.com

BUCKET SEAT BACK - QUAD BUCKET -
INSTALLATION.......................23-97
BUCKET SEAT BACK - QUAD BUCKET -
REMOVAL..........................23-97
BUCKET SEAT RISER - INSTALLATION,
QUAD..............................23-96
BUCKET SEAT RISER - REMOVAL, QUAD . . 23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - INSTALLATION, QUAD........23-96
BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - REMOVAL, QUAD............23-96
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - INSTALLATION, QUAD........23-95
BUCKET SEAT SIDE SHIELD/CUP
HOLDER - REMOVAL, QUAD............23-95
BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT BELT.............8O-12
BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT BELT................8O-12
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - INSTALLATION, SEAT BELT....8O-11
BUCKLE - FIRST ROW INBOARD - QUAD
BUCKET - REMOVAL, SEAT BELT........8O-11
BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT BELT.............8O-11
BUCKLE - FRONT INBOARD - REMOVAL,
SEAT BELT .........................8O-11
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT BELT .........................8O-14
BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT
BELT ..............................8O-14
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - INSTALLATION, SEAT
BELT ..............................8O-12
BUCKLE - SECOND ROW INBOARD -
50/50 BENCH - REMOVAL, SEAT BELT....8O-12
BUMPER - DESCRIPTION, JOUNCE........2-35
BUMPER - INSTALLATION, STOP........23-25
BUMPER - OPERATION, JOUNCE.........2-35
BUMPER - REMOVAL, STOP............23-25
BUMPER BEZEL - INSTALLATION,
SLIDING DOOR STOP.................23-25
BUMPER BEZEL - REMOVAL, SLIDING
DOOR STOP........................23-25
BUMPER REINFORCEMENT -
INSTALLATION, FRONT.................13-2
BUMPER REINFORCEMENT -
INSTALLATION, REAR..................13-3
BUMPER REINFORCEMENT - REMOVAL,
FRONT..............................13-2
BUMPER REINFORCEMENT - REMOVAL,
REAR...............................13-3
BUS COMMUNICATION RECEIVE - PCM
INPUT - OPERATION, DATA.............8E-15
BUS, OPERATION - PROGRAMMABLE
COMMUNICATIONS INTERFACE (PCI).....14-21
BUSHING - INSTALLATION, LEAF SPRING
FRONT..............................2-29
BUSHING - REMOVAL, LEAF SPRING
FRONT..............................2-28
BUSHINGS - INSTALLATION, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS - REMOVAL, FRONT
CROSSMEMBER MOUNT...............13-12
BUSHINGS (DISC/DISC BRAKES) -
ASSEMBLY, CALIPER GUIDE PIN.........5-25
BUSHINGS (DISC/DISC BRAKES) -
DISASSEMBLY, CALIPER GUIDE PIN.......5-24
CABLE - CROSSOVER - INSTALLATION,
GEARSHIFT.........................21-76
CABLE - CROSSOVER - REMOVAL,
GEARSHIFT.........................21-73
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG.....8I-10
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY
. . 8A-6
CABLE - INSTALLATION, FRONT
..........5-64
CABLE - INSTALLATION, GEAR SHIFT
....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH
.............................23-38
CABLE - INSTALLATION, INSIDE HANDLE
. . 23-37CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-61
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-36
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT..............5-66
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-35
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT..............5-64
CABLE - REMOVAL, GEAR SHIFT.......21-204
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-37
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-60
CABLE - REMOVAL, OUTSIDE HANDLE....23-36
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT....................5-65
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-101,23-87
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (FRONT) - REMOVAL, PARKING
BRAKE..............................5-59
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE.........5-63
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE......................5-60
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE......................5-64
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE......................5-62
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE......................5-63
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE......................5-60
CABLES - ADJUSTMENT, PARKING
BRAKE..............................5-64
CABLES - DESCRIPTION, BATTERY.......8F-16
CABLES - INSTALLATION, BATTERY......8F-18
CABLES - OPERATION, BATTERY........8F-16
CABLES - REMOVAL, BATTERY..........8F-18
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-3
CALIBRATION - STANDARD PROCEDURE,
HEATER-A/C CONTROL.................24-8
CALIPER - CLEANING..............5-25,5-29
CALIPER - INSPECTION............5-25,5-29
CALIPER - INSTALLATION, REAR DISC
BRAKE..............................5-30
CALIPER - REMOVAL, REAR DISC
BRAKE..............................5-27
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE...................5-31
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE.........................5-31
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE
..........5-24
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY
........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY
.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE
..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE
.......5-31CALIPER PISTON AND SEAL -
ASSEMBLY......................5-26,5-29
CALIPER PISTON AND SEAL -
DISASSEMBLY....................5-24,5-28
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-3
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-3
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-67
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END ...............................23-67
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR.....7-27
CAPACITIES - SPECIFICATIONS, FLUID......0-6
CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-75
CARPETS AND FLOOR MATS - REMOVAL . 23-74
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - CAUTIONS..................5-78
CAUTION, A/C PLUMBING..............24-61
CAUTION, DESCRIPTION.................5-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM..............22-10
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS
. 19-10,19-27
CD CHANGER - DESCRIPTION
...........8A-7
CD CHANGER - INSTALLATION
...........8A-8
CD CHANGER - OPERATION
.............8A-7
CD CHANGER - REMOVAL
..............8A-8
RSINDEX5
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

EXHAUSTER - REMOVAL, REAR
QUARTER PANEL/FENDER AIR..........23-56
EXPANSION VALVE - DESCRIPTION . 24-72,24-96
EXPANSION VALVE - DIAGNOSIS AND
TESTING......................24-72,24-97
EXPANSION VALVE - INSTALLATION . 24-74,24-98
EXPANSION VALVE - OPERATION . . . 24-72,24-97
EXPANSION VALVE - REMOVAL....24-73,24-97
EXPORT - BRAKE ROTOR...............5-55
EXPORT - DESCRIPTION................5-58
EXPORT - DESCRIPTION................2-10
EXPORT - DESCRIPTION, ANTENNA
MODULE............................8A-6
EXPORT - DESCRIPTION, DIESEL
SUPPLEMENTAL HEATER - DCHA.......24-106
EXPORT - DESCRIPTION, HEADLAMP
LEVELING SWITCH...................8L-15
EXPORT - DESCRIPTION, HEADLAMP
WASHERS..........................8R-10
EXPORT - DESCRIPTION, POWER
FOLDAWAY MIRROR SWITCH..........8N-48
EXPORT - DESCRIPTION, QUARTER
GLASS INTEGRAL ANTENNA.............8A-9
EXPORT - DESCRIPTION, REAR FOG
LAMP..............................8L-22
EXPORT - DIAGNOSIS AND TESTING,
ANTENNA MODULE....................8A-7
EXPORT - DIAGNOSIS AND TESTING,
HEADLAMP LEVELING MOTOR..........8L-14
EXPORT - DIAGNOSIS AND TESTING,
HEADLAMP LEVELING SWITCH.........8L-15
EXPORT - DIAGNOSIS AND TESTING,
HEADLAMP SWITCH..................8L-16
EXPORT - DIAGNOSIS AND TESTING,
HEADLAMP WASHERS................8R-10
EXPORT - DIAGNOSIS AND TESTING,
QUARTER GLASS INTEGRAL ANTENNA....8A-9
EXPORT - INSTALLATION...............2-12
EXPORT - INSTALLATION, ANTENNA
MODULE............................8A-7
EXPORT - INSTALLATION, FRONT FOG
LAMP...............................8L-9
EXPORT - INSTALLATION, FRONT
POSITION LAMP.....................8L-10
EXPORT - INSTALLATION, HEADLAMP....8L-13
EXPORT - INSTALLATION, HEADLAMP
LEVELING MOTOR....................8L-15
EXPORT - INSTALLATION, HEADLAMP
UNIT..............................8L-20
EXPORT - INSTALLATION, HEADLAMP
WASHER HOSE......................8R-12
EXPORT - INSTALLATION, HEADLAMP
WASHER PUMP MOTOR...............8R-13
EXPORT - INSTALLATION, HEADLAMP
WASHERS..........................8R-12
EXPORT - INSTALLATION, HOOD AJAR
SWITCH............................8Q-3
EXPORT - INSTALLATION, PARK/TURN
SIGNAL LAMP.......................8L-22
EXPORT - INSTALLATION, POWER
FOLDAWAY MIRROR SWITCH..........8N-49
EXPORT - INSTALLATION, REPEATER
LAMP..............................8L-22
EXPORT - INSTALLATION, TAIL LAMP....8L-23
EXPORT - OPERATION, ANTENNA
MODULE............................8A-6
EXPORT - OPERATION, HEADLAMP
WASHERS
..........................8R-10
EXPORT - OPERATION, POWER
FOLDAWAY MIRROR SWITCH
..........8N-48
EXPORT - OPERATION, QUARTER GLASS
INTEGRAL ANTENNA
...................8A-9
EXPORT - REMOVAL
...................2-11
EXPORT - REMOVAL, ANTENNA MODULE
. . 8A-7
EXPORT - REMOVAL, FRONT FOG LAMP
. . . 8L-9
EXPORT - REMOVAL, FRONT POSITION
LAMP
..............................8L-10
EXPORT - REMOVAL, HEADLAMP
........8L-13
EXPORT - REMOVAL, HEADLAMP
LEVELING MOTOR
....................8L-14
EXPORT - REMOVAL, HEADLAMP UNIT
. . . 8L-20
EXPORT - REMOVAL, HEADLAMP
WASHER HOSE
......................8R-12
EXPORT - REMOVAL, HEADLAMP
WASHER PUMP MOTOR
...............8R-12
EXPORT - REMOVAL, HEADLAMP
WASHERS
..........................8R-12EXPORT - REMOVAL, HOOD AJAR
SWITCH............................8Q-3
EXPORT - REMOVAL, PARK/TURN
SIGNAL LAMP.......................8L-22
EXPORT - REMOVAL, POWER
FOLDAWAY MIRROR SWITCH..........8N-48
EXPORT - REMOVAL, REPEATER LAMP . . . 8L-22
EXPORT - REMOVAL, TAIL LAMP........8L-23
EXPORT - STANDARD PROCEDURE,
FRONT FOG LAMP UNIT ALIGNMENT......8L-9
EXPORT - STANDARD PROCEDURE,
HEADLAMP UNIT ALIGNMENT..........8L-17
EXTENSION - INSTALLATION,
EVAPORATOR LINE...................24-96
EXTENSION - REMOVAL, EVAPORATOR
LINE...............................24-95
EXTENSION TRIM - INSTALLATION,
A-PILLAR LOWER....................23-73
EXTENSION TRIM - REMOVAL, A-PILLAR
LOWER............................23-73
EXTENSION TUBES - INSTALLATION,
HEATER CORE.......................24-77
EXTENSION TUBES - REMOVAL, HEATER
CORE..............................24-75
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-3
EXTERIOR - WARNING, LAMPS/
LIGHTING...........................8L-4
EXTERIOR HANDLE - INSTALLATION.....23-22,
23-39
EXTERIOR HANDLE - REMOVAL.....23-22,23-39
EXTERIOR HANDLE SWITCH -
DESCRIPTION.......................8N-11
EXTERIOR HANDLE SWITCH -
INSTALLATION......................8N-12
EXTERIOR HANDLE SWITCH -
OPERATION.........................8N-11
EXTERIOR HANDLE SWITCH - REMOVAL . . 8N-11
EXTERIOR LAMPS, SPECIFICATIONS......8L-4
EXTERIOR NAME PLATES - ADHESIVE
ATTACHED - INSTALLATION............23-50
EXTERIOR NAME PLATES - ADHESIVE
ATTACHED - REMOVAL................23-50
EXTERIOR NAME PLATES - TAPE
ATTACHED - INSTALLATION............23-50
EXTERIOR NAME PLATES - TAPE
ATTACHED - REMOVAL................23-50
FACTOR SETTING - STANDARD
PROCEDURE, PINION............8E-15,8E-23
FAILED PARK SWITCH - DIAGNOSIS AND
TESTING............................8R-2
FAN - DESCRIPTION, RADIATOR..........7-28
FAN - INSTALLATION, RADIATOR.........7-30
FAN - OPERATION, RADIATOR...........7-29
FAN - REMOVAL, RADIATOR.............7-30
FAN MOTOR - DIAGNOSIS AND
TESTING, RADIATOR...................7-29
FAN RELAY - DESCRIPTION, RADIATOR....7-30
FAN RELAY - INSTALLATION, RADIATOR . . . 7-30
FAN RELAY - OPERATION, RADIATOR......7-30
FAN RELAY - REMOVAL, RADIATOR.......7-30
FASCIA - INSTALLATION, FRONT.........13-1
FASCIA - INSTALLATION, REAR..........13-2
FASCIA - REMOVAL, FRONT.............13-1
FASCIA - REMOVAL, REAR..............13-2
FASCIA - SCUFF PAD - INSTALLATION,
REAR...............................13-4
FASCIA - SCUFF PAD - REMOVAL, REAR . . . 13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-2
FASTENER TORQUE, SPECIFICATIONS -
ABS ................................5-79
FASTENER TORQUE, SPECIFICATIONS -
BRAKE...............................5-9
FASTENER TORQUE, SPECIFICATIONS -
FRONT SUSPENSION...................2-3
FASTENER TORQUE, SPECIFICATIONS -
POWER STEERING....................19-9
FASTENER TORQUE, SPECIFICATIONS -
REAR SUSPENSION
...................2-27
FASTENER USAGE - DESCRIPTION
......Intro.-5
FEED CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING
..............8F-32
FEED CIRCUIT TEST - DIAGNOSIS AND
TESTING
...........................8F-33
FENDER - INSTALLATION, FRONT
........23-51FENDER - REMOVAL, FRONT...........23-51
FFV REPLACEMENT PARTS -
DESCRIPTION........................14-2
FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES NOT..................25-16
FILL - STANDARD PROCEDURE, FLUID
DRAIN.............................21-71
FILL DOOR - INSTALLATION, FUEL.......23-51
FILL DOOR - REMOVAL, FUEL..........23-51
FILL DOOR BLOCKER LATCH -
INSTALLATION, FUEL.................23-52
FILL DOOR BLOCKER LATCH -
REMOVAL, FUEL.....................23-52
FILL DOOR BLOCKER LATCH STRIKER -
INSTALLATION, FUEL.................23-52
FILL DOOR BLOCKER LATCH STRIKER -
REMOVAL, FUEL.....................23-52
FILL DOOR BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL.................23-53
FILL DOOR BLOCKER LOCKOUT LINK -
REMOVAL, FUEL.....................23-52
FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-7
FILLER CAP - DESCRIPTION, FUEL.......25-12
FILLER CAP - OPERATION, FUEL........25-12
FILLER NECK SEAL - DIAGNOSIS AND
TESTING, RADIATOR CAP TO............7-27
FILLER TUBE - INSTALLATION, FUEL
TANK ..............................14-12
FILLER TUBE - REMOVAL, FUEL TANK....14-12
FILLING - STANDARD PROCEDURE,
COOLING SYSTEM.......................7-5
FILLING - STANDARD PROCEDURE,
HEATER CORE.......................24-98
FILTER - DESCRIPTION, AIR............24-39
FILTER - DESCRIPTION, OIL.............9-53
FILTER - INSTALLATION, AIR...........24-40
FILTER - INSTALLATION, FUEL...........14-4
FILTER - INSTALLATION, INLET..........14-13
FILTER - INSTALLATION, OIL.......9-139,9-53
FILTER - REMOVAL, AIR...............24-39
FILTER - REMOVAL, FUEL...............14-4
FILTER - REMOVAL, INLET.............14-13
FILTER - REMOVAL, OIL...........9-139,9-53
FILTER ADAPTER - INSTALLATION, OIL . . . 9-139
FILTER ADAPTER - REMOVAL, OIL.......9-139
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL..........9-137,9-53
FILTER SERVICE - STANDARD
PROCEDURE, FLUID.................21-203
FINAL DRIVE - ASSEMBLY............21-195
FINAL DRIVE - DISASSEMBLY.........21-190
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION............23-84
FINISH - DESCRIPTION, BASE
COAT/CLEARCOAT....................23-84
FIRING ORDER, SPECIFICATIONS.........8I-3
FIRST ROW - BENCH - INSTALLATION,
SEAT BELT BUCKLE..................8O-12
FIRST ROW - BENCH - REMOVAL, SEAT
BELT BUCKLE.......................8O-12
FIRST ROW - OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR........................8O-13
FIRST ROW - OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR.............8O-13
FIRST ROW INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE......8O-11
FIRST ROW INBOARD - QUAD BUCKET -
REMOVAL, SEAT BELT BUCKLE.........8O-11
FITTING - CONNECTING ROD............9-45
FITTING - PISTON RING................9-45
FITTING - STANDARD PROCEDURE,
MAIN BEARING......................9-123
FITTING - STANDARD PROCEDURE,
PISTON RING.......................9-121
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-42
FITTING CONNECTING RODS -
STANDARD PROCEDURE...............9-116
FITTING PISTONS - STANDARD
PROCEDURE........................9-117
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT
.....................14-13
FLANGE SEAL - INSTALLATION, INPUT
....3-45
FLANGE SEAL - INSTALLATION, OUTPUT
. . . 3-46
FLANGE SEAL - REMOVAL, INPUT
........3-44
FLANGE SEAL - REMOVAL, OUTPUT
.......3-45
12 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

MOLDING - REMOVAL, FRONT DOOR
INNER BELT........................23-112
MOLDING - REMOVAL, FRONT DOOR
OUTER BELT.......................23-110
MOLDING - REMOVAL, ROOF JOINT......23-57
MOLDINGS - INSTALLATION, BODY SIDE . . 23-45
MOLDINGS - REMOVAL, BODY SIDE.....23-44
MONITORED COMPONENT -
DESCRIPTION........................25-1
MONITORED SYSTEMS - DESCRIPTION....25-6
MONITORING - DESCRIPTION, TIRE
PRESSURE..........................22-9
MONITORING - OPERATION, TIRE
PRESSURE..........................22-9
MOTOR - DESCRIPTION, BLOWER . . 24-43,24-53
MOTOR - DESCRIPTION, IDLE AIR
CONTROL..........................14-28
MOTOR - DESCRIPTION, LIFTGATE......8N-15
MOTOR - DESCRIPTION, SLIDING DOOR . . 8N-30
MOTOR - DIAGNOSIS AND TESTING,
BLOWER......................24-43,24-54
MOTOR - DIAGNOSIS AND TESTING,
DOOR LOCK........................8N-41
MOTOR - DIAGNOSIS AND TESTING,
RADIATOR FAN.......................7-29
MOTOR - DIAGNOSIS AND TESTING,
VENT WINDOW......................8N-63
MOTOR - EXPORT - DIAGNOSIS AND
TESTING, HEADLAMP LEVELING........8L-14
MOTOR - EXPORT - INSTALLATION,
HEADLAMP LEVELING.................8L-15
MOTOR - EXPORT - INSTALLATION,
HEADLAMP WASHER PUMP............8R-13
MOTOR - EXPORT - REMOVAL,
HEADLAMP LEVELING.................8L-14
MOTOR - EXPORT - REMOVAL,
HEADLAMP WASHER PUMP............8R-12
MOTOR - INSTALLATION, BLOWER . 24-46,24-56
MOTOR - INSTALLATION, FRONT
WASHER PUMP......................8R-8
MOTOR - INSTALLATION, FRONT WIPER . . . 8R-9
MOTOR - INSTALLATION, IDLE AIR
CONTROL..........................14-29
MOTOR - INSTALLATION, LIFTGATE......8N-15
MOTOR - INSTALLATION, REAR WASHER
PUMP.............................8R-14
MOTOR - INSTALLATION, REAR WIPER . . . 8R-15
MOTOR - INSTALLATION, SLIDING DOOR . 8N-31
MOTOR - INSTALLATION, SLIDING DOOR
LOCK..............................8N-44
MOTOR - INSTALLATION, SUNROOF.....23-118
MOTOR - INSTALLATION, VENT WINDOW . 8N-64
MOTOR - OPERATION, BLOWER....24-43,24-54
MOTOR - OPERATION, IDLE AIR
CONTROL..........................14-28
MOTOR - OPERATION, LIFTGATE........8N-15
MOTOR - OPERATION, SLIDING DOOR . . . 8N-30
MOTOR - REMOVAL, BLOWER.....24-46,24-56
MOTOR - REMOVAL, FRONT WASHER
PUMP..............................8R-8
MOTOR - REMOVAL, FRONT WIPER......8R-9
MOTOR - REMOVAL, IDLE AIR CONTROL . . 14-29
MOTOR - REMOVAL, LIFTGATE.........8N-15
MOTOR - REMOVAL, REAR WASHER
PUMP.............................8R-13
MOTOR - REMOVAL, REAR WIPER......8R-14
MOTOR - REMOVAL, SLIDING DOOR.....8N-30
MOTOR - REMOVAL, SLIDING DOOR
LOCK..............................8N-44
MOTOR - REMOVAL, SUNROOF........23-118
MOTOR - REMOVAL, VENT WINDOW.....8N-63
MOTOR - REMOVAL, WINDOW..........8N-64
MOTOR RELAY - DESCRIPTION,
BLOWER......................24-13,24-32
MOTOR RELAY - DIAGNOSIS AND
TESTING, BLOWER..............24-14,24-33
MOTOR RELAY - INSTALLATION,
BLOWER......................24-14,24-33
MOTOR RELAY - OPERATION, BLOWER
. . 24-13,
24-32
MOTOR RELAY - REMOVAL, BLOWER
....24-14,
24-33
MOTOR RESISTOR - DESCRIPTION,
BLOWER
......................24-14,24-34
MOTOR RESISTOR - DIAGNOSIS AND
TESTING, BLOWER
..............24-15,24-34
MOTOR RESISTOR - INSTALLATION,
BLOWER
......................24-16,24-35MOTOR RESISTOR - OPERATION,
BLOWER......................24-15,24-34
MOTOR RESISTOR - REMOVAL,
BLOWER......................24-16,24-35
MOUNT - INSTALLATION, FRONT....9-131,9-49
MOUNT - INSTALLATION, LEFT......9-133,9-50
MOUNT - INSTALLATION, REAR.....9-134,9-50
MOUNT - INSTALLATION, RIGHT....9-135,9-51
MOUNT - REMOVAL, FRONT........9-131,9-49
MOUNT - REMOVAL, LEFT.........9-133,9-49
MOUNT - REMOVAL, REAR.........9-133,9-50
MOUNT - REMOVAL, RIGHT........9-135,9-51
MOUNT BUSHINGS - INSTALLATION,
FRONT CROSSMEMBER...............13-12
MOUNT BUSHINGS - REMOVAL, FRONT
CROSSMEMBER.....................13-12
MOUNTED STOP LAMP - INSTALLATION,
CENTER HIGH........................8L-6
MOUNTED STOP LAMP - REMOVAL,
CENTER HIGH........................8L-6
MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER HIGH...........8L-7
MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER HIGH...............8L-6
MOUNTING - DESCRIPTION, ENGINE . 9-131,9-48
MOUNTING - STANDARD PROCEDURE,
TIRE AND WHEEL MATCH...............22-7
MOUNTING BRACKET - 2.4L ENGINE -
INSTALLATION, COMPRESSOR..........24-66
MOUNTING BRACKET - 2.4L ENGINE -
REMOVAL, COMPRESSOR...............24-65
MOUNTING STUDS - FRONT -
INSTALLATION, WHEEL................22-21
MOUNTING STUDS - FRONT - REMOVAL,
WHEEL............................22-20
MOUNTING STUDS - REAR -
INSTALLATION, WHEEL................22-22
MOUNTING STUDS - REAR - REMOVAL,
WHEEL............................22-21
MOUNTS - FRONT - INSTALLATION,
SPRING.............................2-42
MOUNTS - FRONT - REMOVAL, SPRING . . . 2-42
MOUNTS - REAR - INSTALLATION,
SPRING.............................2-43
MOUNTS - REAR - REMOVAL, SPRING....2-43
MUFFLER - INSTALLATION..............11-7
MUFFLER - REMOVAL..................11-7
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING
.......................8L-21
MULTI-FUNCTION SWITCH -
INSTALLATION
.......................8L-21
MULTI-FUNCTION SWITCH - REMOVAL
. . . 8L-21
NAME PLATES - ADHESIVE ATTACHED -
INSTALLATION, EXTERIOR
.............23-50
NAME PLATES - ADHESIVE ATTACHED -
REMOVAL, EXTERIOR
.................23-50
NAME PLATES - TAPE ATTACHED -
INSTALLATION, EXTERIOR
.............23-50
NAME PLATES - TAPE ATTACHED -
REMOVAL, EXTERIOR
.................23-50
NATURAL VAC LEAK DETECTION ASSY -
INSTALLATION
.......................25-13
NATURAL VAC LEAK DETECTION ASSY -
REMOVAL
..........................25-13
NECK SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP TO FILLER
..............7-27
NGC CONTROLLER - REMOVAL
.........8E-17
NIGHT MIRROR - DESCRIPTION,
AUTOMATIC DAY
.....................8N-47
NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC DAY
.............8N-47
NIGHT MIRROR - OPERATION,
AUTOMATIC DAY
.....................8N-47
NO CUP HOLDER - INSTALLATION,
QUAD BUCKET SEAT SIDE SHIELD
.......23-96
NO CUP HOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE SHIELD
............23-96
NOISE - DIAGNOSIS AND TESTING,
EXCESSIVE EXHAUST SYSTEM
...........11-2
NOISE - DIAGNOSIS AND TESTING,
REAR DRIVELINE MODULE
..............3-24
NOISE - DIAGNOSIS AND TESTING, TIRE
. . 22-14
NOISE - DIAGNOSIS AND TESTING,
WIND
...............................23-3
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, COMPRESSOR
...............24-63NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, HYDRAULIC LASH
ADJUSTER...........................9-34
NOISE SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO.................8A-11
NOISE SUPPRESSION COMPONENTS -
OPERATION, RADIO..................8A-12
NON-ABS JUNCTION BLOCK -
DESCRIPTION........................5-33
NON-ABS JUNCTION BLOCK -
INSTALLATION........................5-33
NON-ABS JUNCTION BLOCK -
OPERATION..........................5-33
NON-ABS JUNCTION BLOCK - REMOVAL . . . 5-33
NON-MONITORED CIRCUITS -
OPERATION..........................25-5
NOT FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES......................25-16
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION....................Intro.-9
NVLD - INSTALLATION, WITH...........25-20
NVLD - REMOVAL, WITH..............25-19
O2 SENSOR - DESCRIPTION............14-31
O2 SENSOR - OPERATION.............14-31
OBTAINING DIAGNOSTIC TROUBLE
CODES - STANDARD PROCEDURE.......8E-15
OCCUPANT RESTRAINT CONTROLLER -
DESCRIPTION........................8O-7
OCCUPANT RESTRAINT CONTROLLER -
INSTALLATION.......................8O-7
OCCUPANT RESTRAINT CONTROLLER -
OPERATION..........................8O-7
OCCUPANT RESTRAINT CONTROLLER -
REMOVAL...........................8O-7
OIL - DESCRIPTION, FLEXIBLE FUEL
ENGINE..............................0-3
OIL - DESCRIPTION, REFRIGERANT......24-90
OIL - DIESEL ENGINES - DESCRIPTION,
ENGINE..............................0-6
OIL - OPERATION, REFRIGERANT........24-90
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE.............9-137,9-53
OIL AND LUBRICANTS - DESCRIPTION,
ENGINE..............................0-1
OIL COOLER - DESCRIPTION,
TRANSMISSION.......................7-37
OIL COOLER - INSPECTION,
TRANSMISSION.......................7-37
OIL COOLER - INSTALLATION,
TRANSMISSION.......................7-37
OIL COOLER & LINES - DESCRIPTION....9-138
OIL COOLER & LINES - INSTALLATION . . . 9-138
OIL COOLER & LINES - OPERATION......9-138
OIL COOLER & LINES - REMOVAL.......9-138
OIL COOLER - REMOVAL,
TRANSMISSION.......................7-37
OIL COOLER LINES - INSTALLATION,
TRANSMISSION.......................7-38
OIL COOLER LINES - REMOVAL,
TRANSMISSION.......................7-38
OIL FILTER - DESCRIPTION.............9-53
OIL FILTER - INSTALLATION........9-139,9-53
OIL FILTER - REMOVAL............9-139,9-53
OIL FILTER ADAPTER - INSTALLATION....9-139
OIL FILTER ADAPTER - REMOVAL.......9-139
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE.........9-10,9-86
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..............9-8,9-82
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-90
OIL LEVEL CHECK - STANDARD
PROCEDURE, ENGINE.................9-137
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-53
OIL PAN - CLEANING.................9-140
OIL PAN - INSPECTION................9-140
OIL PAN - INSTALLATION..........9-140,9-54
OIL PAN - REMOVAL..............9-140,9-54
OIL PRESSURE - DIAGNOSIS AND
TESTING, CHECKING ENGINE
............9-52
OIL PRESSURE - DIAGNOSIS AND
TESTING, ENGINE
....................9-136
OIL PRESSURE RELIEF VALVE -
INSTALLATION
.......................9-141
OIL PRESSURE RELIEF VALVE -
REMOVAL
..........................9-141
OIL PRESSURE SWITCH - DESCRIPTION
. . 9-141
RSINDEX21
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

POWER LIFTGATE CONTROL MODULE -
REMOVAL..........................8E-11
POWER LIFTGATE LEARN CYCLE -
STANDARD PROCEDURE...............8N-9
POWER LIFTGATE SYSTEM -
DESCRIPTION........................8N-2
POWER LIFTGATE SYSTEM - DIAGNOSIS
AND TESTING........................8N-4
POWER LIFTGATE SYSTEM - OPERATION . . 8N-3
POWER LOCKS - DESCRIPTION.........8N-38
POWER LOCKS - OPERATION...........8N-39
POWER MIRRORS - DESCRIPTION......8N-45
POWER MIRRORS - DIAGNOSIS AND
TESTING...........................8N-46
POWER MIRRORS - OPERATION........8N-45
POWER MODULE - DESCRIPTION . . 24-25,24-37
POWER MODULE - DESCRIPTION,
INTEGRATED......................8W-97-3
POWER MODULE - INSTALLATION . . 24-26,24-38
POWER MODULE - INSTALLATION,
INTEGRATED......................8W-97-4
POWER MODULE - OPERATION....24-26,24-37
POWER MODULE - OPERATION,
INTEGRATED......................8W-97-3
POWER MODULE - REMOVAL......24-26,24-37
POWER MODULE - REMOVAL,
INTEGRATED......................8W-97-4
POWER OUTLET - DESCRIPTION......8W-97-5
POWER OUTLET - DIAGNOSIS &
TESTING.........................8W-97-6
POWER OUTLET - OPERATION........8W-97-5
POWER SEAT SYSTEM - DIAGNOSIS
AND TESTING.......................8N-52
POWER SEAT SYSTEM - OPERATION.....8N-52
POWER SEAT TRACK - DESCRIPTION,
DRIVER............................8N-58
POWER SEAT TRACK - DESCRIPTION,
PASSENGER........................8N-59
POWER SEAT TRACK - DIAGNOSIS AND
TESTING...........................8N-60
POWER SEAT TRACK - DIAGNOSIS AND
TESTING, DRIVER....................8N-58
POWER SEAT TRACK - INSTALLATION,
DRIVER............................8N-59
POWER SEAT TRACK - INSTALLATION,
PASSENGER........................8N-61
POWER SEAT TRACK - OPERATION,
DRIVER............................8N-58
POWER SEAT TRACK - OPERATION,
PASSENGER........................8N-60
POWER SEAT TRACK - REMOVAL,
DRIVER............................8N-59
POWER SEAT TRACK - REMOVAL,
PASSENGER........................8N-61
POWER SLIDING DOOR SYSTEM -
DESCRIPTION.......................8N-19
POWER SLIDING DOOR SYSTEM -
DIAGNOSIS AND TESTING.............8N-22
POWER SLIDING DOOR SYSTEM -
OPERATION.........................8N-21
POWER STEERING BELT TENSION -
STANDARD PROCEDURE, CHECKING.......7-8
POWER STEERING FASTENER TORQUE,
SPECIFICATIONS......................19-9
POWER STEERING FLUID LEVEL
CHECKING - STANDARD PROCEDURE....19-44
POWER STEERING GEAR, SPECIAL
TOOLS.............................19-34
POWER STEERING PUMP INITIAL
OPERATION - STANDARD PROCEDURE . . . 19-37
POWER STEERING PUMP, SPECIAL
TOOLS.............................19-43
POWER STEERING, SPECIAL TOOLS......19-9
POWER STEERING SYSTEM -
DESCRIPTION........................19-1
POWER STEERING SYSTEM -
OPERATION..........................19-1
POWER STEERING SYSTEM FLOW AND
PRESSURE TEST - DIAGNOSIS AND
TESTING............................19-1
POWER TRANSFER UNIT - DESCRIPTION . . 21-1
POWER TRANSFER UNIT - OPERATION
....21-3
POWER TRANSFER UNIT, SPECIAL
TOOLS - SDP
........................21-8
POWER WINDOWS - DESCRIPTION
......8N-62
POWER WINDOWS - DIAGNOSIS AND
TESTING
...........................8N-62
POWER WINDOWS - OPERATION
........8N-62POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-10
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY................23-105
PREFERENCE - STANDARD PROCEDURE,
HORN CHIRP........................8N-42
PRELOAD - ADJUSTMENT,
DIFFERENTIAL BEARING..............21-199
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE........................9-11,9-85
PRESSURE - DIAGNOSIS AND TESTING,
CHECKING ENGINE OIL.................9-52
PRESSURE - DIAGNOSIS AND TESTING,
ENGINE OIL.........................9-136
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-26
PRESSURE CAP - OPERATION,
RADIATOR...........................7-27
PRESSURE CAP TESTING - DIAGNOSIS
AND TESTING, COOLING SYSTEM........7-27
PRESSURE FOR HIGH SPEED
OPERATION - STANDARD PROCEDURE,
TIRE...............................22-17
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.....................9-83,9-9
PRESSURE MONITORING -
DESCRIPTION, TIRE...................22-9
PRESSURE MONITORING - OPERATION,
TIRE................................22-9
PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH DISC...........6-12
PRESSURE PLATE - 2.5L TD - REMOVAL,
CLUTCH DISC........................6-11
PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-7
PRESSURE REGULATOR - OPERATION,
FUEL...............................14-7
PRESSURE REGULATOR - REMOVAL,
FUEL...............................14-7
PRESSURE RELEASE PROCEDURE -
STANDARD PROCEDURE, FUEL
SYSTEM............................14-2
PRESSURE RELIEF VALVE -
INSTALLATION, OIL...................9-141
PRESSURE RELIEF VALVE - REMOVAL,
OIL................................9-141
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, TIRE......................22-10
PRESSURE SENSOR RETRAIN -
STANDARD PROCEDURE, TIRE..........22-10
PRESSURE, SPECIFICATIONS - FUEL
SYSTEM............................14-3
PRESSURE SWITCH - DESCRIPTION, OIL . 9-141
PRESSURE SWITCH - INSTALLATION,
OIL ...........................9-141,9-54
PRESSURE SWITCH - OPERATION, OIL . . . 9-141
PRESSURE SWITCH - REMOVAL, OIL....9-141,
9-54
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION . . . 9-83,9-9
PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER STEERING SYSTEM
FLOW...............................19-1
PRESSURE TESTS - DIAGNOSIS AND
TESTING, CLUTCH AIR...............21-122
PRESSURE TESTS - DIAGNOSIS AND
TESTING, HYDRAULIC................21-120
PRESSURE TRANSDUCER -
DESCRIPTION, A/C...................24-10
PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-10
PRESSURE TRANSDUCER -
INSTALLATION, A/C...................24-11
PRESSURE TRANSDUCER - OPERATION,
A/C
................................24-10
PRESSURE TRANSDUCER - REMOVAL,
A/C
................................24-10
PRESSURES - STANDARD PROCEDURE,
TIRE INFLATION
.....................22-16
PROBLEM CAUSES - DIAGNOSIS AND
TESTING, COMMON
..................21-30
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER
.......8N-43PROGRAMMABLE COMMUNICATIONS
INTERFACE (PCI) BUS, OPERATION......14-21
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION CENTER................8M-7
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-2
PROGRAMMING - STANDARD
PROCEDURE, TRANSPONDER...........8Q-4
PROPELLER SHAFT - DESCRIPTION.......3-21
PROPELLER SHAFT - INSTALLATION......3-22
PROPELLER SHAFT - OPERATION........3-21
PROPELLER SHAFT - REMOVAL..........3-21
PROPELLER SHAFT - SPECIFICATIONS.....3-22
PROPORTIONING - DESCRIPTION,
ELECTRONIC VARIABLE BRAKE..........5-75
PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE BRAKE..........5-77
PROPORTIONING VALVE (HEIGHT
SENSING) - DESCRIPTION..............5-48
PROPORTIONING VALVE (HEIGHT
SENSING) - DIAGNOSIS AND TESTING.....5-49
PROPORTIONING VALVE (HEIGHT
SENSING) - INSTALLATION..............5-51
PROPORTIONING VALVE (HEIGHT
SENSING) - OPERATION................5-48
PROPORTIONING VALVE (HEIGHT
SENSING) - REMOVAL.................5-50
PTU FLUID CHANGE - STANDARD
PROCEDURE.........................21-5
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER........................8F-25
PULLEY - DIAGNOSIS AND TESTING,
GENERATOR DECOUPLER..............8F-25
PULLEY - INSTALLATION, GENERATOR
DECOUPLER........................8F-26
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-69
PULLEY - OPERATION, GENERATOR
DECOUPLER........................8F-25
PULLEY - REMOVAL, GENERATOR
DECOUPLER........................8F-26
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-68
PUMP - 2.4L - CLEANING, WATER........7-32
PUMP - 2.4L - DESCRIPTION, WATER.....7-31
PUMP - 2.4L - INSPECTION, WATER......7-32
PUMP - 2.4L - INSTALLATION, WATER.....7-32
PUMP - 2.4L - REMOVAL, WATER........7-31
PUMP - 3.3/3.8L - CLEANING, WATER.....7-34
PUMP - 3.3/3.8L - DESCRIPTION,
WATER .............................7-33
PUMP - 3.3/3.8L - INSPECTION, WATER . . . 7-34
PUMP - 3.3/3.8L - INSTALLATION,
WATER .............................7-34
PUMP - 3.3/3.8L - REMOVAL, WATER.....7-33
PUMP - ASSEMBLY, OIL...........9-143,9-56
PUMP - ASSEMBLY, OIL..............21-232
PUMP - CLEANING, OIL...........9-142,9-56
PUMP - DESCRIPTION, FUEL............14-7
PUMP - DESCRIPTION, FUEL DOSING . . . 24-108
PUMP - DESCRIPTION, OIL.............9-142
PUMP - DESCRIPTION, OIL............21-230
PUMP - DISASSEMBLY, OIL........9-142,9-55
PUMP - DISASSEMBLY, OIL...........21-230
PUMP - INSPECTION, OIL..........9-142,9-56
PUMP - INSTALLATION, FUEL DOSING . . . 24-108
PUMP - INSTALLATION, LEAK
DETECTION.........................25-13
PUMP - INSTALLATION, OIL........9-144,9-57
PUMP - INSTALLATION, SEAL - OIL.....21-233
PUMP - OPERATION, FUEL..............14-7
PUMP - OPERATION, FUEL DOSING.....24-108
PUMP - OPERATION, OIL.............21-230
PUMP - REMOVAL, FUEL DOSING......24-108
PUMP - REMOVAL, LEAK DETECTION....25-13
PUMP - REMOVAL, OIL............9-142,9-55
PUMP - REMOVAL, SEAL - OIL.........21-232
PUMP (2.4L ENGINE) - INSTALLATION....19-42
PUMP (2.4L ENGINE) - REMOVAL.......19-38
PUMP (2.4L/3.3L/3.8L ENGINE) -
DESCRIPTION.......................19-36
PUMP (2.5L DIESEL) - DESCRIPTION
.....19-36
PUMP (2.5L DIESEL) - INSTALLATION
....19-43
PUMP (2.5L DIESEL) - REMOVAL
........19-40
PUMP (3.3L/3.8L ENGINE) -
INSTALLATION
.......................19-43
PUMP (3.3L/3.8L ENGINE) - REMOVAL
. . . 19-40
24 INDEXRS
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