2003 CHRYSLER CARAVAN brakes

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Page 191 of 2177

CHRYSLER CARAVAN 2003  Service Manual (1) With engine not running, pump the brake
pedal until a firm pedal is achieved (4 or 5 strokes).
(2) Remove negative battery cable terminal from
battery.
(3) Remove positive battery cable terminal f

Page 192 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: A seal on the rear of the master cylinder
is used to create the seal for holding vacuum in the
power brake vacuum booster. The vacuum seal on
the master cylinder MUST be replaced whenever the

Page 193 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
INSTALLATION - LHD
(1) Position power brake booster on dash panel
using the reverse procedure of its removal (Fig. 62).
It may be necessary to push in on booster input rod
as it is guided

Page 194 of 2177

CHRYSLER CARAVAN 2003  Service Manual the mounting nuts to a torque of 14 N´m (124 in.
lbs.).
(16) Install the battery tray. Install the two nuts
and one bolt attaching the battery tray to the vehicle.
Tighten the bolt and nuts to a torq

Page 195 of 2177

CHRYSLER CARAVAN 2003  Service Manual (12) If the vehicle is equipped with the 2.5L diesel
engine, install the coolant recovery pressure con-
tainer and bracket. (Refer to 7 - COOLING/ENGINE/
COOLANT RECOVERY PRESS CONTAINER -
INSTALLATIO

Page 196 of 2177

CHRYSLER CARAVAN 2003  Service Manual Here is how the height sensing proportioning valve
differs from a standard proportioning valve. As the
height of the rear suspension changes, the height
sensing portion of the proportioning valve chan

Page 197 of 2177

CHRYSLER CARAVAN 2003  Service Manual (7) Remove the screw fastening the proportioning
valve actuator rod bracket to the rear axle. Raise the
actuator lever to the full-upward position and hold it
there.
(8) With the aid of a helper, appl

Page 198 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION - PROPORTIONING VALVE
(HEIGHT SENSING)
(1) Install the end of the actuator rod through the
axle bracket grommet and slide the proportioning
valve bracket under the rear track bar body bra