2003 CHRYSLER CARAVAN coolant temperature

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Page 1266 of 2177

CHRYSLER CARAVAN 2003  Service Manual (11) Disconnect the throttle cables from the throt-
tle body.
(12) Disconnect the MAP, IAC, and TPS electrical
connectors.
(13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14)

Page 1269 of 2177

CHRYSLER CARAVAN 2003  Service Manual (8) Install the generator and wiring harness (Refer
to 8 - ELECTRICAL/CHARGING/GENERATOR -
INSTALLATION).
(9) Raise vehicle.
(10) Attach wiring harness support clip to the
engine oil dipstick tube.
(1

Page 1278 of 2177

CHRYSLER CARAVAN 2003  Service Manual AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 16).
(3) Remove the inlet hose to throttle body.
(4) Remove the bolt for ai

Page 1328 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²Check for cylinder head mounting surface distor-
tion using a straightedge and thickness gauge. (Refer
to 9 - ENGINE/CYLINDER HEAD - INSPECTION)
INSTALLATION - LOWER INTAKE MANIFOLD
(1) Place a bead

Page 1377 of 2177

CHRYSLER CARAVAN 2003  Service Manual FUEL INJECTION
OPERATION
OPERATION - INJECTION SYSTEM
All engines used in this section have a sequential
Multi-Port Electronic Fuel Injection system. The MPI
system is computer regulated and provides

Page 1378 of 2177

CHRYSLER CARAVAN 2003  Service Manual 1 second. Therefore, battery voltage is not supplied to
the fuel pump, ignition coil, fuel injectors and heated
oxygen sensors.
ENGINE START-UP MODE
This is an OPEN LOOP mode. If the vehicle is in
par

Page 1379 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²All monitored components (refer to the Emission
section for On-Board Diagnostics).
The PCM compares the upstream and downstream
heated oxygen sensor inputs to measure catalytic
convertor efficiency.

Page 1387 of 2177

CHRYSLER CARAVAN 2003  Service Manual (2) Install injector clip by sliding open end into the
top slot of the injector. The edge of the receiver cup
will slide into the side slots of clip (Fig. 13).
(3) Install injector top end into fuel r