2003 CHRYSLER CARAVAN glove box

door stop positions during the calibration procedure
and will store a Diagnostic Trouble Code (DTC) for
any problems it detects in the mode door actuator
circuits. The mode door actuator can be diagnosed
using a DRBIIItscan tool. Refer to the appropriate
diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the silencer from beneath the driver
side end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL SILENCER - REMOVAL).
(3) Disconnect the HVAC wire harness connector
for the mode door actuator from the actuator connec-
tor receptacle (Fig. 21).(4) Remove the two screws that secure the mode
door actuator to the distribution housing.
(5) Remove the mode door actuator from the distri-
bution housing.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the mode door actuator onto the heat-
er/AC housing. If necessary, rotate the actuator
slightly to align the splines on the actuator output
shaft with those in the mode door linkage.
(2) Install and tighten the two screws that secure
the mode door actuator to the distribution housing.
Tighten the screws to 2 N´m (17 in. lbs.).
(3) Reconnect the HVAC wire harness connector
for the mode door actuator to the actuator connector
receptacle.
(4) Reinstall the silencer under the driver side end
of the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/INSTRUMENT PANEL
SILENCER - INSTALLATION).
(5) Reconnect the battery negative cable.
(6) Perform the heater-A/C control calibration pro-
cedure. (Refer to 24 - HEATING & AIR CONDITION-
ING/CONTROLS - FRONT/A/C-HEATER CONTROL
- STANDARD PROCEDURE - HEATER-A/C CON-
TROL CALIBRATION).
POWER MODULE
DESCRIPTION
A blower power module is used on this model when
it is equipped with the optional Automatic Tempera-
ture Control (ATC) (Fig. 22). Models equipped with
the standard manual heater-A/C control use a blower
motor resistor, instead of the blower power module.
The blower power module is installed in a mounting
hole in the evaporator housing, directly behind the
glove box opening of the instrument panel. The mod-
ule consists of a molded plastic mounting plate with
two integral connector receptacles. Concealed behind
Fig. 21 Mode Door Actuator
1 - CONNECTOR
2 - MODE DOOR ACTUATOR
3 - SCREW (2)
4 - DRIVER BLEND DOOR ACTUATOR (DUAL-ZONE ONLY)
5 - HEATER CORE
6 - BLEND DOOR ACTUATOR (SINGLE ZONE) OR PASSENGER
BLEND DOOR ACTUATOR (DUAL-ZONE)
RSCONTROLS - FRONT24-25
MODE DOOR ACTUATOR (Continued)
ProCarManuals.com

the mounting plate within the evaporator housing is
the power module electronic circuitry and a large
finned, heat sink. The module mounting plate is
secured with two screws to the evaporator housing
and is accessed for service by rolling down the glove
box from the instrument panel.
The power module heat sink will get hot when in
use. Do not touch the heat sink if the blower motor
has been running. The blower power module cannot
be adjusted or repaired and, if faulty or damaged, it
must be replaced.
OPERATION
The blower power module is connected to the vehi-
cle electrical system through a dedicated take out
and connector of the instrument panel wire harness.
A second connector receptacle receives the pigtail
wire connector from the blower motor. The blower
power module allows the microprocessor-based Auto-
matic Temperature Control (ATC) heater-A/C control
module to calculate and provide infinitely variable
blower motor speeds based upon either manual
blower switch input or the ATC programming using a
Pulse Width Modulated (PWM) circuit strategy. The
PWM voltage is applied to a comparator circuit
which compares the PWM signal voltage to the
blower motor feedback voltage. The resulting output
drives the power module circuitry, which adjusts the
voltage output received from the blower motor relay
to change or maintain the desired blower speed. The
blower power module is diagnosed using a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Open the glove box.
(3) Flex both sides of the glove box bin inward
near the top far enough for the rubber glove box stop
bumpers to clear the sides of the glove box opening,
then roll the glove box downward.
(4) Reach through the glove box opening to access
and disconnect the instrument panel wire harness
connector for the power module from the module con-
nector receptacle.
(5) Reach through the glove box opening to access
and disconnect the blower motor pigtail wire connec-
tor from the power module connector receptacle.
(6) Remove the two screws that secure the power
module to the evaporator housing.
(7) Remove the power module from the evaporator
housing.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the power module into the evaporator
housing.
Fig. 22 Power Module
1 - POWER MODULE
2 - LOWER GLOVE BOX OPENING REINFORCEMENT
3 - EVAPORATOR HOUSING
24 - 26 CONTROLS - FRONTRS
POWER MODULE (Continued)
ProCarManuals.com

(2) Install and tighten the two screws that secure
the power module to the evaporator housing. Tighten
the screws to 2 N´m (18 in. lbs.).
(3) Reconnect the blower motor pigtail wire con-
nector to the power module connector receptacle.
(4) Reconnect the instrument panel wire harness
connector for the power module to the module con-
nector receptacle.
(5) Flex both sides of the glove box bin inward
near the top far enough for the rubber glove box stop
bumpers to clear the sides of the glove box opening,
then roll the glove box upward.
(6) Close and latch the glove box.
(7) Reconnect the battery negative cable.
RECIRCULATION DOOR
ACTUATOR
DESCRIPTION
The recirculation door actuator is a reversible,
12-volt Direct Current (DC), servo motor (Fig. 23).
The single recirculation door actuator is located on
the passenger side end of the heater-A/C housing
unit, on the bottom of the lower intake air housing.
The recirculation door actuator is mechanically con-
nected to the recirculation air door. The recirculation
door actuator is interchangeable with the actuators
for the blend air door(s) and the mode door. Each
actuator is contained within an identical black
molded plastic housing with an integral wire connec-
tor receptacle. Two integral mounting tabs allow the
actuator to be secured with two screws to the lower
intake air housing. Each actuator also has an identi-cal output shaft with splines that connects it to the
linkage that drives the recirculation air door. The
recirculation door actuator does not require mechan-
ical indexing to the recirculation air door, as it is
electronically calibrated by the heater-A/C control
module. The recirculation door actuator cannot be
adjusted or repaired and, if damaged or faulty, it
must be replaced.
OPERATION
The recirculation door actuator is connected to the
heater-A/C control module through the vehicle elec-
trical system by a dedicated two-wire take out and
connector of the HVAC wire harness. The recircula-
tion door actuator can move the recirculation door in
two directions. When the heater-A/C control module
pulls the voltage on one side of the motor connection
high and the other connection low, the recirculation
air door will move in one direction. When the module
reverses the polarity of the voltage to the motor, the
recirculation air door moves in the opposite direction.
When the module makes the voltage to both connec-
tions high or both connections low, the recirculation
air door stops and will not move. These same motor
connections also provide a feedback signal to the
heater-A/C control module. This feedback signal
allows the module to monitor the operation and rela-
tive position of the recirculation door actuator and
the recirculation air door. The heater-A/C control
module learns the recirculation air door stop posi-
tions during the calibration procedure and will store
a Diagnostic Trouble Code (DTC) for any problems it
detects in the recirculation door actuator circuits.
The recirculation door actuator can be diagnosed
using a DRBIIItscan tool. Refer to the appropriate
diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
Fig. 23 Recirculation Door Actuator
1 - LOWER INTAKE AIR HOUSING
2 - RECIRCULATION DOOR ACTUATOR
3 - HVAC WIRE HARNESS
4 - SCREW (2)
5 - LOWER EVAPORATOR HOUSING
RSCONTROLS - FRONT24-27
POWER MODULE (Continued)
ProCarManuals.com

DISTRIBUTION - FRONT
TABLE OF CONTENTS
page page
AIR FILTER
DESCRIPTION.........................39
REMOVAL.............................39
INSTALLATION.........................40
AIR OUTLETS
DESCRIPTION.........................40
REMOVAL
REMOVAL - CENTER BEZEL OUTLETS....40
REMOVAL - DEMISTER OUTLET..........41
REMOVAL - FRONT DOOR REAR OUTLET . . 41
REMOVAL - INSTRUMENT PANEL OUTLET . 42
INSTALLATION
INSTALLATION - CENTER BEZEL OUTLETS . 42
INSTALLATION - DEMISTER OUTLET......42
INSTALLATION - FRONT DOOR REAR
OUTLET............................42
INSTALLATION - INSTRUMENT PANEL
OUTLET............................42
BLOWER MOTOR
DESCRIPTION.........................43OPERATION...........................43
DIAGNOSIS AND TESTING - BLOWER
MOTOR .............................43
REMOVAL.............................46
INSTALLATION.........................46
DEFROSTER DUCT
REMOVAL.............................47
INSTALLATION.........................48
DEMISTER DUCTS
REMOVAL.............................48
INSTALLATION.........................48
FLOOR DISTRIBUTION DUCTS
REMOVAL.............................48
INSTALLATION.........................49
HVAC HOUSING
REMOVAL.............................49
INSTALLATION.........................50
PANEL DUCTS
REMOVAL.............................51
INSTALLATION.........................51
AIR FILTER
DESCRIPTION
A dust and odor air filter is standard equipment on
models equipped with the three zone temperature
control systems (Fig. 1). The filter element is the
same size as the front air conditioner evaporator to
ensure ample filtering capacity. A removable door on
the bottom of the front heater-A/C unit housing
below the glove box provides easy access to the filter
element for replacement. Filter replacement is rec-
ommended at 24,000 kilometer (15,000 mile) inter-
vals.
REMOVAL
(1) Locate the air filter door on the bottom of the
lower evaporator housing just outboard of the pas-
senger side of the instrument panel center stack (Fig.
2).
(2) Slide the air filter door latch toward the rear of
the vehicle until it engages the opened stop on the
door.
(3) Pull the air filter door straight downward to
disengage it from the air filter opening of the lower
evaporator housing.
(4) Use your fingers to reach through the air filter
opening of the lower evaporator housing far enough
to grasp the air filter.
(5) Pull the air filter straight down and out of the
evaporator housing (Fig. 2).
Fig. 1 Air Filter
1 - LOWER EVAPORATOR HOUSING
2 - LOWER EDGE OF INSTRUMENT PANEL
3 - AIR FILTER
4 - INSTRUMENT PANEL CENTER FLOOR BRACKET COVER
5 - FILTER SEALING EDGES
6 - AIR FILTER OPENING (IF EQUIPPED)
RSDISTRIBUTION - FRONT24-39
ProCarManuals.com

BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING DIMENSIONS -
SPECIFICATIONS....................23-124
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SEALING LOCATIONS -
SPECIFICATIONS....................23-127
BODY SIDE MOLDINGS - INSTALLATION . . 23-45
BODY SIDE MOLDINGS - REMOVAL......23-44
BODY, SPECIAL TOOLS................23-13
BOLSTER - INSTALLATION, QUARTER
TRIM..............................23-77
BOLSTER - REMOVAL, QUARTER TRIM . . . 23-77
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-40
BOOSTER - DIAGNOSIS AND TESTING,
POWER BRAKE.......................5-41
BOOSTER - OPERATION, POWER BRAKE . . . 5-41
BOOT - INNER - INSTALLATION, CV........3-6
BOOT - INNER - REMOVAL, CV...........3-6
BOOT - INNER/OUTER - INSTALLATION,
CV .................................3-17
BOOT - INNER/OUTER - REMOVAL, CV....3-15
BOOT - INSTALLATION, BALL JOINT
SEAL...............................2-11
BOOT - INSTALLATION, GEARSHIFT........21-73
BOOT - OUTER - INSTALLATION, CV......3-10
BOOT - OUTER - REMOVAL, CV..........3-10
BOOT - REMOVAL, BALL JOINT SEAL.....2-11
BOOT - REMOVAL, GEARSHIFT..........21-72
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER......9-42
BORE HONING - STANDARD
PROCEDURE, CYLINDER...........9-112,9-35
BOX - INSTALLATION, GLOVE...........23-63
BOX - REMOVAL, GLOVE..............23-63
BOX LAMP SWITCH - INSTALLATION,
GLOVE.............................8L-26
BOX LAMP SWITCH - REMOVAL, GLOVE . . 8L-26
BOX LATCH - INSTALLATION, GLOVE.....23-63
BOX LATCH - REMOVAL, GLOVE.........23-63
BOX LATCH STRIKER - INSTALLATION,
GLOVE.............................23-64
BOX LATCH STRIKER - REMOVAL,
GLOVE.............................23-64
B-PILLAR - INSTALLATION, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR - REMOVAL, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR LOWER TRIM - INSTALLATION . . 23-74
B-PILLAR LOWER TRIM - REMOVAL.....23-73
B-PILLAR SWITCH - DESCRIPTION, LEFT . 8N-32
B-PILLAR SWITCH - DESCRIPTION,
RIGHT.............................8N-32
B-PILLAR SWITCH - INSTALLATION,
LEFT..............................8N-32
B-PILLAR SWITCH - INSTALLATION,
RIGHT.............................8N-32
B-PILLAR SWITCH - OPERATION, LEFT . . . 8N-32
B-PILLAR SWITCH - OPERATION, RIGHT . . 8N-32
B-PILLAR SWITCH - REMOVAL, LEFT....8N-32
B-PILLAR SWITCH - REMOVAL, RIGHT . . . 8N-32
B-PILLAR UPPER TRIM - INSTALLATION
. . 23-74
B-PILLAR UPPER TRIM - REMOVAL
......23-74
BRACKET - 2.4L ENGINE -
INSTALLATION, COMPRESSOR
MOUNTING
.........................24-66
BRACKET - 2.4L ENGINE - REMOVAL,
COMPRESSOR MOUNTING
.............24-65
BRACKET - DESCRIPTION, TRANSVERSE
. . 8N-18
BRACKET - INSTALLATION, TRANSVERSE
. 8N-18
BRACKET - OPERATION, TRANSVERSE
. . . 8N-18
BRACKET - REMOVAL, TRANSVERSE
.....8N-18
BRACKET ASSEMBLY - INSTALLATION,
FLOOR CONSOLE TRAY
................23-82
BRACKET ASSEMBLY - REMOVAL,
FLOOR CONSOLE TRAY
................23-82
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK
...........................8E-5
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK
...........................8E-6
BRAKE - INSTALLATION, LEVER -
PARKING
............................5-65BRAKE - INSTALLATION, SHOES -
PARKING............................5-72
BRAKE - INSTALLATION, SUPPORT
PLATE - DRUM.......................5-56
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - REMOVAL, LEVER - PARKING....5-64
BRAKE - REMOVAL, SHOES - PARKING....5-67
BRAKE - REMOVAL, SUPPORT PLATE -
DRUM..............................5-56
BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING, DRUM........5-13
BRAKE AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING............................5-58
BRAKE AUTOMATIC ADJUSTER TENSION
RESET - STANDARD PROCEDURE,
PARKING............................5-59
BRAKE BLEEDING - STANDARD
PROCEDURE, BASE.....................5-7
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-40
BRAKE BOOSTER - DIAGNOSIS AND
TESTING, POWER.....................5-41
BRAKE BOOSTER - OPERATION, POWER . . . 5-41
BRAKE CABLE (FRONT) - INSTALLATION,
PARKING............................5-63
BRAKE CABLE (FRONT) - REMOVAL,
PARKING............................5-59
BRAKE CABLE (INTERMEDIATE) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (INTERMEDIATE) -
REMOVAL, PARKING...................5-60
BRAKE CABLE (LEFT REAR) -
INSTALLATION, PARKING...............5-64
BRAKE CABLE (LEFT REAR) - REMOVAL,
PARKING............................5-62
BRAKE CABLE (RIGHT REAR) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (RIGHT REAR) -
REMOVAL, PARKING...................5-60
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-64
BRAKE CALIPER - INSTALLATION, REAR
DISC...............................5-30
BRAKE CALIPER - REMOVAL, REAR
DISC...............................5-27
BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT DISC.............5-31
BRAKE CALIPER ADAPTER - REMOVAL,
FRONT DISC.........................5-31
BRAKE CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - INSTALLATION, DISC....5-31
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - REMOVAL, DISC.......5-31
BRAKE FASTENER TORQUE,
SPECIFICATIONS.......................5-9
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-32
BRAKE FLUID LEVEL CHECKING -
STANDARD PROCEDURE................5-32
BRAKE FLUID LEVEL SWITCH -
DESCRIPTION........................5-10
BRAKE FLUID LEVEL SWITCH -
INSTALLATION........................5-11
BRAKE FLUID LEVEL SWITCH -
OPERATION..........................5-10
BRAKE FLUID LEVEL SWITCH -
REMOVAL...........................5-11
BRAKE FLUID, SPECIFICATIONS..........5-33
BRAKE LAMP SWITCH - DESCRIPTION....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING
........................8L-5
BRAKE LAMP SWITCH - INSTALLATION
....8L-5
BRAKE LAMP SWITCH - OPERATION
......8L-4
BRAKE LAMP SWITCH - REMOVAL
.......8L-5
BRAKE LEVER AND FRONT CABLE -
INSTALLATION, PARKING
...............5-66BRAKE LEVER AND FRONT CABLE -
REMOVAL, PARKING...................5-65
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE....5-75
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE................5-77
BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-51
BRAKE ROTOR - INSTALLATION, FRONT . . . 5-54
BRAKE ROTOR - REMOVAL, FRONT.......5-54
BRAKE ROTOR, EXPORT................5-55
BRAKE ROTOR MACHINING - STANDARD
PROCEDURE.........................5-53
BRAKE ROTOR, SPECIFICATIONS.........5-55
BRAKE SHOE LINING - INSPECTION,
REAR DRUM.........................5-22
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-73
BRAKE SHOES - ADJUSTMENT, REAR
DRUM..............................5-23
BRAKE SHOES - CLEANING, DISC....5-16,5-18
BRAKE SHOES - INSPECTION, DISC . . . 5-16,5-18
BRAKE SHOES - INSTALLATION, REAR
DISC...............................5-19
BRAKE SHOES - INSTALLATION, REAR
DRUM..............................5-22
BRAKE SHOES - REMOVAL, REAR DISC....5-17
BRAKE SHOES - REMOVAL, REAR DRUM . . 5-19
BRAKE SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-16
BRAKE SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC..................5-14
BRAKE SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-17
BRAKE SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-15
BRAKE SYSTEM - DESCRIPTION,
ANTILOCK...........................5-75
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-4
BRAKE SYSTEM - OPERATION,
ANTILOCK...........................5-76
BRAKE SYSTEM BLEEDING - STANDARD
PROCEDURE, ANTILOCK................5-78
BRAKE SYSTEM (EXPORT) -
DESCRIPTION, ANTILOCK...............5-75
BRAKE SYSTEM, SPECIAL TOOLS - BASE . . 5-10
BRAKE TUBES AND HOSES -
DESCRIPTION........................5-14
BRAKE TUBES AND HOSES -
INSPECTION.........................5-14
BRAKE TUBES AND HOSES - OPERATION . . 5-14
BRAKES - DESCRIPTION, BASE...........5-3
BRAKES - OPERATION, BASE.............5-3
BRAKES (EXPORT) - DESCRIPTION,
BASE................................5-3
BRAKES (EXPORT) - DESCRIPTION, DISC . . 5-13
BRAKES (FRONT) - DESCRIPTION, DISC . . . 5-11
BRAKES (FRONT) - OPERATION, DISC.....5-13
BRAKES (REAR) - DESCRIPTION, DISC
....5-12
BRAKES (REAR) - DESCRIPTION, DRUM
. . . 5-13
BRAKES (REAR) - OPERATION, DISC
......5-13
BRAKE/TRANSMISSION SHIFT
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING
......................21-235
BREAK-IN - STANDARD PROCEDURE,
COMPRESSOR CLUTCH
...............24-17
BUCKET - INSTALLATION, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW INBOARD -
QUAD
.............................8O-11
BUCKET - REMOVAL, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW INBOARD - QUAD
.........8O-11
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS - QUAD
....................23-100
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER
- QUAD
............................23-99
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS
- QUAD
...........................23-100
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER -
QUAD
..............................23-98
4 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-80
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-79
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-54
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-54
FRONT WIPER ARM ALIGNMENT -
STANDARD PROCEDURE...............8R-8
FRONT WIPER ARMS - INSTALLATION....8R-9
FRONT WIPER ARMS - REMOVAL........8R-9
FRONT WIPER MOTOR - INSTALLATION . . . 8R-9
FRONT WIPER MOTOR - REMOVAL.......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-2
FRONT WIPER/WASHER SWITCH -
DIAGNOSIS AND TESTING..............8R-2
FRONT/QUAD SEAT CUSHION -
INSTALLATION.......................23-92
FRONT/QUAD SEAT CUSHION -
REMOVAL..........................23-92
FRONT-WHEEL-DRIVE - INSTALLATION....2-36
FRONT-WHEEL-DRIVE - REMOVAL........2-35
FUEL CORRECTION OR ADAPTIVE
MEMORIES, OPERATION...............14-20
FUEL DELIVERY SYSTEM - DIAGNOSIS
AND TESTING........................14-2
FUEL DOSING PUMP - DESCRIPTION....24-108
FUEL DOSING PUMP - INSTALLATION . . . 24-108
FUEL DOSING PUMP - OPERATION.....24-108
FUEL DOSING PUMP - REMOVAL.......24-108
FUEL ENGINE OIL - DESCRIPTION,
FLEXIBLE.............................0-3
FUEL FILL DOOR - INSTALLATION.......23-51
FUEL FILL DOOR - REMOVAL...........23-51
FUEL FILL DOOR BLOCKER LATCH -
INSTALLATION.......................23-52
FUEL FILL DOOR BLOCKER LATCH -
REMOVAL..........................23-52
FUEL FILL DOOR BLOCKER LATCH
STRIKER - INSTALLATION..............23-52
FUEL FILL DOOR BLOCKER LATCH
STRIKER - REMOVAL.................23-52
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - INSTALLATION.................23-53
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - REMOVAL.....................23-52
FUEL FILLER CAP - DESCRIPTION.......25-12
FUEL FILLER CAP - OPERATION.........25-12
FUEL FILTER - INSTALLATION............14-4
FUEL FILTER - REMOVAL...............14-4
FUEL INJECTOR - DESCRIPTION.........14-26
FUEL INJECTOR - OPERATION..........14-26
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION........................14-4
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION..........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-5
FUEL LINE - INSTALLATION...........24-110
FUEL LINE - REMOVAL...............24-109
FUEL LINES/HOSES AND CLAMPS -
DESCRIPTION........................14-6
FUEL PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL PRESSURE REGULATOR -
OPERATION..........................14-7
FUEL PRESSURE REGULATOR -
REMOVAL...........................14-7
FUEL PUMP - DESCRIPTION.............14-7
FUEL PUMP - OPERATION..............14-7
FUEL PUMP MODULE - DESCRIPTION.....14-8
FUEL PUMP MODULE - INSTALLATION....14-9
FUEL PUMP MODULE - OPERATION.......14-8
FUEL PUMP MODULE - REMOVAL
........14-8
FUEL PUMP RELAY - DESCRIPTION
......14-28
FUEL PUMP RELAY - OPERATION
........14-28
FUEL REQUIREMENTS - DESCRIPTION
......0-4
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION
........................0-6FUEL, SPECIAL TOOLS............14-23,14-3
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE - STANDARD
PROCEDURE.........................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL TANK - DESCRIPTION............14-10
FUEL TANK - INSTALLATION............14-11
FUEL TANK - OPERATION..............14-10
FUEL TANK - REMOVAL...............14-11
FUEL TANK - STANDARD PROCEDURE,
DRAINING...........................14-2
FUEL TANK FILLER TUBE -
INSTALLATION.......................14-12
FUEL TANK FILLER TUBE - REMOVAL....14-12
FULL OPEN SWITCH - DESCRIPTION....8N-12,
8N-31
FULL OPEN SWITCH - INSTALLATION....8N-13
FULL OPEN SWITCH - OPERATION . 8N-12,8N-31
FULL OPEN SWITCH - REMOVAL........8N-13
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-4
FUSE - INSTALLATION, IOD..........8W-97-5
FUSE - OPERATION, IOD.............8W-97-5
FUSE - REMOVAL, IOD..............8W-97-5
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
FWD - INSTALLATION..............2-41,2-44
FWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-81
FWD - REMOVAL..................2-40,2-44
FWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-81
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL . 9-10,9-86
GAP - STANDARD PROCEDURE,
COMPRESSOR CLUTCH AIR............24-17
GAP AND FLUSH MEASUREMENTS -
SPECIFICATIONS....................23-121
GAP, SPECIFICATIONS - WHEEL SPEED
SENSOR AIR.........................5-79
GAS - INSTALLATION, MODULAR
CLUTCH ASSY - 2.4L..................6-11
GAS - REMOVAL, MODULAR CLUTCH
ASSY - 2.4L..........................6-11
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD..................9-24,9-99
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE....9-11,9-85
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE.......9-11,9-84
GEAR - DESCRIPTION.................19-26
GEAR - INSTALLATION, LHD............19-32
GEAR - INSTALLATION, RHD............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION,
LIFT...............................8N-16
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT.....8N-16
GEAR - OPERATION...................19-27
GEAR - REMOVAL, LHD...............19-27
GEAR - REMOVAL, RHD...............19-31
GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE..................21-70
GEAR SHIFT CABLE - INSTALLATION....21-205
GEAR SHIFT CABLE - REMOVAL........21-204
GEAR SHIFT LEVER - INSTALLATION.....19-21
GEAR SHIFT LEVER - REMOVAL.........19-21
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-34
GEARSHIFT BOOT - INSTALLATION......21-73
GEARSHIFT BOOT - REMOVAL..........21-72
GEARSHIFT CABLE - CROSSOVER -
INSTALLATION.......................21-76
GEARSHIFT CABLE - CROSSOVER -
REMOVAL..........................21-73
GEARSHIFT CABLE - SELECTOR -
INSTALLATION.......................21-84
GEARSHIFT CABLE - SELECTOR -
REMOVAL..........................21-81
GEARSHIFT CABLE ADJUSTMENT,
ADJUSTMENTS
.....................21-206
GEARSHIFT KNOB - INSTALLATION
......21-87
GEARSHIFT KNOB - REMOVAL
..........21-87
GEARSHIFT MECHANISM -
INSTALLATION
.......................21-89
GEARSHIFT MECHANISM - REMOVAL
....21-87GEARTRAIN - DESCRIPTION,
PLANETARY........................21-232
GEARTRAIN - OPERATION, PLANETARY . . 21-232
GENERAL - WARNINGS.............8W-01-7
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 41TE TRANSAXLE...........21-119
GENERATOR - DESCRIPTION...........8F-23
GENERATOR - OPERATION.............8F-23
GENERATOR DECOUPLER PULLEY -
DESCRIPTION.......................8F-25
GENERATOR DECOUPLER PULLEY -
DIAGNOSIS AND TESTING..............8F-25
GENERATOR DECOUPLER PULLEY -
INSTALLATION.......................8F-26
GENERATOR DECOUPLER PULLEY -
OPERATION.........................8F-25
GENERATOR DECOUPLER PULLEY -
REMOVAL..........................8F-26
GENERATOR, SPECIFICATIONS..........8F-22
GLASS - DESCRIPTION, HEATED.........8G-1
GLASS - INSTALLATION, DOOR.........23-17
GLASS - INSTALLATION, REAR DOOR . . . 23-108
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-58
GLASS - INSTALLATION, SLIDING DOOR . 23-107
GLASS - OPERATION, HEATED...........8G-1
GLASS - REMOVAL, DOOR.............23-17
GLASS - REMOVAL, REAR DOOR.......23-108
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-58
GLASS - REMOVAL, SLIDING DOOR.....23-107
GLASS INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER...............8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER.....8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER.................8A-9
GLASS PANEL - INSTALLATION........23-117
GLASS PANEL - REMOVAL............23-117
GLASS PANEL ADJUSTMENT,
ADJUSTMENTS - SUNROOF...........23-117
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-110
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-110
GLOVE BOX - INSTALLATION...........23-63
GLOVE BOX - REMOVAL...............23-63
GLOVE BOX LAMP SWITCH -
INSTALLATION.......................8L-26
GLOVE BOX LAMP SWITCH - REMOVAL . . 8L-26
GLOVE BOX LATCH - INSTALLATION.....23-63
GLOVE BOX LATCH - REMOVAL.........23-63
GLOVE BOX LATCH STRIKER -
INSTALLATION.......................23-64
GLOVE BOX LATCH STRIKER - REMOVAL . 23-64
GRID LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE...............8G-3
GRID LINE REPAIR REAR - STANDARD
PROCEDURE.........................8G-2
GRILLE - INSTALLATION, COWL.........23-50
GRILLE - REMOVAL, COWL............23-49
GRILLE OPENING REINFORCEMENT -
INSTALLATION
.......................23-53
GRILLE OPENING REINFORCEMENT -
REMOVAL
..........................23-53
GROCERY BAG RETAINER -
INSTALLATION, PLASTIC
..............23-103
GROCERY BAG RETAINER - REMOVAL,
PLASTIC
..........................23-103
GROMMET REPLACEMENT - STANDARD
PROCEDURE, PUSH-PIN
...............8N-28
GROUND - OPERATION, PCM
...........8E-15
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO
..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR
..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO
.............................8W-01-10
GUIDE - INSTALLATION, UNDER SEAT
STORAGE BIN
......................23-104
GUIDE - REMOVAL, UNDER SEAT
STORAGE BIN
......................23-104
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - ASSEMBLY, CALIPER
..........5-25
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - DISASSEMBLY, CALIPER
.......5-24
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

LAMP - REMOVAL, VANITY.............8L-28
LAMP REPLACEMENT - STANDARD
PROCEDURE, MODULE................8M-3
LAMP REPLACEMENT - STANDARD
PROCEDURE, READING/COURTESY.......8M-3
LAMP SWITCH - DESCRIPTION, BRAKE....8L-4
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE......................8L-5
LAMP SWITCH - INSTALLATION,
BACK-UP...........................21-62
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-5
LAMP SWITCH - INSTALLATION, CENTER
CONSOLE...........................8L-26
LAMP SWITCH - INSTALLATION, GLOVE
BOX ...............................8L-26
LAMP SWITCH - OPERATION, BRAKE......8L-4
LAMP SWITCH - REMOVAL, BACK-UP....21-62
LAMP SWITCH - REMOVAL, BRAKE.......8L-5
LAMP SWITCH - REMOVAL, CENTER
CONSOLE...........................8L-26
LAMP SWITCH - REMOVAL, GLOVE BOX . . 8L-26
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP.................8L-7
LAMP UNIT - INSTALLATION, TAIL.......8L-23
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP UNIT - REMOVAL, TAIL...........8L-23
LAMP UNIT ALIGNMENT - EXPORT -
STANDARD PROCEDURE, FRONT FOG.....8L-9
LAMP UNIT ALIGNMENT - STANDARD
PROCEDURE, FRONT FOG................8L-9
LAMPS - INSTALLATION, CLUSTER
ILLUMINATION......................8L-26
LAMPS - REMOVAL, CLUSTER
ILLUMINATION......................8L-26
LAMPS, SPECIFICATIONS - EXTERIOR.....8L-4
LAMPS, SPECIFICATIONS - INTERIOR....8L-25
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-3
LAMPS/LIGHTING - EXTERIOR -
WARNING...........................8L-4
LASH ADJUSTER NOISE DIAGNOSIS -
DIAGNOSIS AND TESTING, HYDRAULIC....9-34
LASH ADJUSTERS - INSTALLATION,
HYDRAULIC..........................9-34
LASH ADJUSTERS - REMOVAL,
HYDRAULIC..........................9-34
LATCH - DESCRIPTION...........8N-13,8N-29
LATCH - INSTALLATION.....23-19,23-40,23-60
LATCH - INSTALLATION..........8N-14,8N-29
LATCH - INSTALLATION, FUEL FILL
DOOR BLOCKER.....................23-52
LATCH - INSTALLATION, GLOVE BOX.....23-63
LATCH - INSTALLATION, HOLD OPEN.....23-25
LATCH / LOCK ASSEMBLY -
INSTALLATION.......................23-27
LATCH / LOCK ASSEMBLY - REMOVAL....23-26
LATCH - OPERATION............8N-13,8N-29
LATCH - REMOVAL.........23-18,23-40,23-60
LATCH - REMOVAL..............8N-13,8N-29
LATCH - REMOVAL, FUEL FILL DOOR
BLOCKER...........................23-52
LATCH - REMOVAL, GLOVE BOX.........23-63
LATCH - REMOVAL, HOLD OPEN........23-25
LATCH ACTUATOR - DESCRIPTION......8N-14
LATCH ACTUATOR - INSTALLATION......8N-14
LATCH ACTUATOR - OPERATION........8N-14
LATCH ACTUATOR - REMOVAL
..........8N-14
LATCH CABLE - INSTALLATION, HOLD
OPEN
..............................23-38
LATCH CABLE - REMOVAL, HOLD OPEN
. . . 23-37
LATCH HANDLE - INSTALLATION, INSIDE
. . 23-33
LATCH HANDLE - REMOVAL, INSIDE
.....23-33
LATCH RELEASE CABLE - INSTALLATION
. . 23-61
LATCH RELEASE CABLE - REMOVAL
.....23-60
LATCH STRIKER - INSTALLATION
. . 23-19,23-40,
23-61
LATCH STRIKER - INSTALLATION, FUEL
FILL DOOR BLOCKER
.................23-52
LATCH STRIKER - INSTALLATION, GLOVE
BOX
...............................23-64
LATCH STRIKER - INSTALLATION, HOLD
OPEN
..............................23-26
LATCH STRIKER - INSTALLATION, REAR
. . 23-28
LATCH STRIKER - REMOVAL
. 23-19,23-40,23-61LATCH STRIKER - REMOVAL, FUEL FILL
DOOR BLOCKER.....................23-52
LATCH STRIKER - REMOVAL, GLOVE
BOX ...............................23-64
LATCH STRIKER - REMOVAL, HOLD
OPEN..............................23-26
LATCH STRIKER - REMOVAL, REAR......23-28
LEAD - DIAGNOSIS AND TESTING,
TIRE/VEHICLE.......................22-14
LEAF SPRING FRONT BUSHING -
INSTALLATION........................2-29
LEAF SPRING FRONT BUSHING -
REMOVAL...........................2-28
LEAK DETECTION ASSY - INSTALLATION,
NATURAL VAC.......................25-13
LEAK DETECTION ASSY - REMOVAL,
NATURAL VAC.......................25-13
LEAK DETECTION PUMP - INSTALLATION . 25-13
LEAK DETECTION PUMP - REMOVAL.....25-13
LEAK DIAGNOSIS, DIAGNOSIS AND
TESTING - FLUID......................21-3
LEAK INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL...............9-8,9-82
LEAK REPAIRING - STANDARD
PROCEDURE, TIRE...................22-17
LEAK TEST - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-2
LEAKAGE - DIAGNOSIS AND TESTING,
TORQUE CONVERTER HOUSING FLUID . . 21-123
LEAKAGE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMBUSTION
PRESSURE.......................9-83,9-9
LEAKS - DIAGNOSIS AND TESTING,
INTAKE MANIFOLD...............9-145,9-58
LEAKS - DIAGNOSIS AND TESTING,
REFRIGERANT SYSTEM...............24-86
LEAKS - DIAGNOSIS AND TESTING,
WATER .............................23-2
LEARN CYCLE - STANDARD
PROCEDURE, POWER DOOR...........8N-28
LEARN CYCLE - STANDARD
PROCEDURE, POWER LIFTGATE..........8N-9
LEARN PROCEDURE - STANDARD
PROCEDURE, QUICK.............8E-16,8E-23
LEFT - CLEANING, EXHAUST MANIFOLD . . 9-152
LEFT - INSPECTION, EXHAUST
MANIFOLD..........................9-152
LEFT - INSTALLATION, CYLINDER HEAD
COVER.............................9-103
LEFT - INSTALLATION, EXHAUST
MANIFOLD..........................9-152
LEFT - REMOVAL, CYLINDER HEAD
COVER.............................9-103
LEFT - REMOVAL, EXHAUST MANIFOLD . . . 9-152
LEFT B-PILLAR SWITCH - DESCRIPTION . . 8N-32
LEFT B-PILLAR SWITCH - INSTALLATION . 8N-32
LEFT B-PILLAR SWITCH - OPERATION....8N-32
LEFT B-PILLAR SWITCH - REMOVAL.....8N-32
LEFT D-PILLAR TRIM PANEL -
INSTALLATION.......................23-77
LEFT D-PILLAR TRIM PANEL - REMOVAL . 23-77
LEFT MOUNT - INSTALLATION......9-133,9-50
LEFT MOUNT - REMOVAL..........9-133,9-49
LEFT OUTBOARD - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND ROW....8O-16
LEFT OUTBOARD - REMOVAL, SEAT
BELT & RETRACTOR - SECOND ROW....8O-16
LEFT QUARTER TRIM PANEL -
INSTALLATION.......................23-78
LEFT QUARTER TRIM PANEL - REMOVAL . 23-78
LENS - INSTALLATION, CLUSTER........8J-10
LENS - REMOVAL, CLUSTER............8J-10
LEVEL - DIAGNOSIS AND TESTING,
REFRIGERANT SYSTEM CHARGE........24-85
LEVEL - STANDARD PROCEDURE,
CHECKING BATTERY ELECTROLYTE......8F-14
LEVEL - STANDARD PROCEDURE,
REFRIGERANT OIL...................24-90
LEVEL AND CONDITION CHECK,
STANDARD PROCEDURE - FLUID
.......21-201
LEVEL CHECK - STANDARD
PROCEDURE, COOLANT
.................7-5
LEVEL CHECK - STANDARD
PROCEDURE, ENGINE OIL
..............9-137
LEVEL CHECK - STANDARD
PROCEDURE, FLUID
..................21-71
LEVEL CHECK, STANDARD PROCEDURE
- ENGINE OIL
........................9-53LEVEL CHECKING - STANDARD
PROCEDURE, BRAKE FLUID.............5-32
LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING FLUID . . . 19-44
LEVEL INSPECTION - STANDARD
PROCEDURE, FLUID...................21-4
LEVEL SENDING UNIT / SENSOR -
DESCRIPTION, FUEL...................14-4
LEVEL SENDING UNIT / SENSOR -
INSTALLATION, FUEL..................14-5
LEVEL SENDING UNIT / SENSOR -
OPERATION, FUEL.....................14-5
LEVEL SENDING UNIT / SENSOR -
REMOVAL, FUEL......................14-5
LEVEL SWITCH - DESCRIPTION, BRAKE
FLUID..............................5-10
LEVEL SWITCH - INSTALLATION, BRAKE
FLUID..............................5-11
LEVEL SWITCH - INSTALLATION,
WASHER FLUID.....................8R-16
LEVEL SWITCH - OPERATION, BRAKE
FLUID..............................5-10
LEVEL SWITCH - REMOVAL, BRAKE
FLUID..............................5-11
LEVEL SWITCH - REMOVAL, WASHER
FLUID.............................8R-15
LEVELING MOTOR - EXPORT -
DIAGNOSIS AND TESTING, HEADLAMP . . . 8L-14
LEVELING MOTOR - EXPORT -
INSTALLATION, HEADLAMP............8L-15
LEVELING MOTOR - EXPORT -
REMOVAL, HEADLAMP................8L-14
LEVELING SWITCH - EXPORT -
DESCRIPTION, HEADLAMP..............8L-15
LEVELING SWITCH - EXPORT -
DIAGNOSIS AND TESTING, HEADLAMP . . . 8L-15
LEVER - INSTALLATION, GEAR SHIFT.....19-21
LEVER - PARKING BRAKE -
INSTALLATION........................5-65
LEVER - PARKING BRAKE - REMOVAL.....5-64
LEVER - REMOVAL, GEAR SHIFT........19-21
LEVER AND BEARING - INSTALLATION,
CLUTCH RELEASE......................6-7
LEVER AND BEARING - REMOVAL,
CLUTCH RELEASE......................6-6
LEVER AND FRONT CABLE -
INSTALLATION, PARKING BRAKE.........5-66
LEVER AND FRONT CABLE - REMOVAL,
PARKING BRAKE......................5-65
LHD - INSTALLATION..........5-38,5-46,5-94
LHD - INSTALLATION, MASTER
CYLINDER...........................6-10
LHD - REMOVAL..............5-36,5-42,5-90
LHD - REMOVAL, MASTER CYLINDER......6-9
LHD GEAR - INSTALLATION............19-32
LHD GEAR - REMOVAL................19-27
LICENSE LAMP - INSTALLATION.........8L-20
LICENSE LAMP - REMOVAL............8L-20
LIFT GEAR & LINK ROD - DESCRIPTION . . 8N-16
LIFT GEAR & LINK ROD - INSTALLATION . 8N-16
LIFT GEAR & LINK ROD - OPERATION....8N-16
LIFT GEAR & LINK ROD - REMOVAL.....8N-16
LIFTERS - DIAGNOSIS AND TESTING,
HYDRAULIC.........................9-113
LIFTERS (CAM IN BLOCK) -
DESCRIPTION, HYDRAULIC.............9-113
LIFTERS (CAM IN BLOCK) -
INSTALLATION, HYDRAULIC............9-114
LIFTERS (CAM IN BLOCK) - REMOVAL,
HYDRAULIC.........................9-114
LIFTGATE - INSTALLATION.............23-41
LIFTGATE - REMOVAL.................23-41
LIFTGATE ADJUSTMENT - STANDARD
PROCEDURE.........................8N-9
LIFTGATE CONTROL MODULE -
DESCRIPTION, POWER................8E-10
LIFTGATE CONTROL MODULE -
INSTALLATION, POWER...............8E-11
LIFTGATE CONTROL MODULE -
OPERATION, POWER..................8E-11
LIFTGATE CONTROL MODULE -
REMOVAL, POWER...................8E-11
LIFTGATE LAMP - INSTALLATION
........8L-27
LIFTGATE LAMP - REMOVAL
............8L-27
LIFTGATE LEARN CYCLE - STANDARD
PROCEDURE, POWER
..................8N-9
LIFTGATE MOTOR - DESCRIPTION
.......8N-15
LIFTGATE MOTOR - INSTALLATION
......8N-15
18 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

SPEED SENSOR - INSTALLATION,
VEHICLE..........................21-115
SPEED SENSOR - OPERATION, ENGINE . . . 14-26
SPEED SENSOR - OUTPUT -
DESCRIPTION......................21-241
SPEED SENSOR - OUTPUT -
INSTALLATION......................21-242
SPEED SENSOR - OUTPUT - OPERATION . 21-241
SPEED SENSOR - OUTPUT - REMOVAL . . 21-241
SPEED SENSOR - REMOVAL, FRONT
WHEEL.............................5-79
SPEED SENSOR - REMOVAL, VEHICLE . . . 21-115
SPEED SENSOR AIR GAP,
SPECIFICATIONS - WHEEL..............5-79
SPIRAL PLATE BATTERY CHARGING -
STANDARD PROCEDURE...............8F-10
SPLASH SHIELD - INSTALLATION,
FRONT WHEELHOUSE.................23-54
SPLASH SHIELD - REMOVAL, FRONT
WHEELHOUSE.......................23-54
SPLICE INFORMATION - DESCRIPTION,
CONNECTOR, GROUND..............8W-01-7
SPLICING - STANDARD PROCEDURE,
WIRE...........................8W-01-15
SPLIT - INSTALLATION, BENCH SEAT
RISER - 50/50.......................23-99
SPLIT - REMOVAL, BENCH SEAT RISER -
50/50..............................23-99
SPLIT, BENCH - INSTALLATION, SEAT
BACK HINGE COVERS - QUAD BUCKET,
50/50.............................23-100
SPLIT, BENCH - INSTALLATION, SEAT
CUSHION COVER - QUAD BUCKET,
50/50..............................23-99
SPLIT, BENCH - REMOVAL, SEAT BACK
HINGE COVERS - QUAD BUCKET, 50/50 . . 23-100
SPLIT, BENCH - REMOVAL, SEAT
CUSHION COVER - QUAD BUCKET,
50/50..............................23-98
SPOILER - INSTALLATION, LIFTGATE.....23-41
SPOILER - REMOVAL, LIFTGATE.........23-41
SPRING - DESCRIPTION, CLOCK.........8O-4
SPRING - INSTALLATION, CLOCK.........8O-5
SPRING - OPERATION, CLOCK...........8O-4
SPRING - REMOVAL, CLOCK............8O-4
SPRING CENTERING - STANDARD
PROCEDURE, CLOCK..................8O-4
SPRING FRONT BUSHING -
INSTALLATION, LEAF...................2-29
SPRING FRONT BUSHING - REMOVAL,
LEAF...............................2-28
SPRING MOUNTS - FRONT -
INSTALLATION........................2-42
SPRING MOUNTS - FRONT - REMOVAL....2-42
SPRING MOUNTS - REAR -
INSTALLATION........................2-43
SPRING MOUNTS - REAR - REMOVAL.....2-43
SPRINGS - DESCRIPTION, VALVE........9-106
SPRINGS - OPERATION, VALVE.........9-106
SPROCKET - INSTALLATION,
CRANKSHAFT...................9-156,9-65
SPROCKET - INSTALLATION, TIMING
CHAIN AND CAMSHAFT...............9-157
SPROCKET - REMOVAL, CRANKSHAFT . . . 9-156,
9-64
SPROCKET - REMOVAL, TIMING CHAIN
AND CAMSHAFT.....................9-156
SPROCKETS - INSTALLATION,
CAMSHAFT..........................9-65
SPROCKETS - REMOVAL, CAMSHAFT......9-64
STABILIZER - INSTALLATION...........23-32
STABILIZER - REMOVAL...............23-32
STABILIZER BAR - DESCRIPTION.....2-16,2-43
STABILIZER BAR - INSPECTION..........2-17
STABILIZER BAR - INSTALLATION........2-17
STABILIZER BAR - OPERATION.......2-16,2-44
STABILIZER BAR - REMOVAL............2-17
STABILIZER BAR CUSHION -
INSTALLATION.........................2-4
STABILIZER BAR CUSHION - REMOVAL.....2-4
STABILIZER SOCKET - INSTALLATION....23-32
STABILIZER SOCKET - REMOVAL........23-32
STAKING - STANDARD PROCEDURE,
HEAT
..............................23-10
STANDARD 4 CYLINDER - DESCRIPTION
. . . 8I-9
STARTER, SPECIFICATIONS
.............8F-34
STARTING - DESCRIPTION
.............8F-28
STARTING - OPERATION
...............8F-28STARTING - STANDARD PROCEDURE,
JUMP...............................0-15
STARTING SYSTEM TEST - DIAGNOSIS
AND TESTING.......................8F-28
STATE DISPLAY TEST MODE,
OPERATION - DRB IIIT.................25-9
STEERING - DIAGNOSIS AND TESTING,
SUSPENSION.........................2-49
STEERING BELT TENSION - STANDARD
PROCEDURE, CHECKING POWER..........7-8
STEERING COLUMN - DESCRIPTION.....19-10
STEERING COLUMN - DIAGNOSIS AND
TESTING...........................19-12
STEERING COLUMN COVER -
INSTALLATION, LOWER................23-69
STEERING COLUMN COVER -
INSTALLATION, OVER.................23-69
STEERING COLUMN COVER - REMOVAL,
LOWER............................23-69
STEERING COLUMN COVER - REMOVAL,
OVER..............................23-69
STEERING COLUMN COVER BACKING
PLATE - INSTALLATION................23-69
STEERING COLUMN COVER BACKING
PLATE - REMOVAL...................23-69
STEERING FASTENER TORQUE,
SPECIFICATIONS - POWER..............19-9
STEERING FLUID LEVEL CHECKING -
STANDARD PROCEDURE, POWER.......19-44
STEERING GEAR, SPECIAL TOOLS -
POWER............................19-34
STEERING KNUCKLE - INSPECTION........2-9
STEERING KNUCKLE - INSTALLATION........2-9
STEERING KNUCKLE - REMOVAL..........2-7
STEERING PUMP INITIAL OPERATION -
STANDARD PROCEDURE, POWER.......19-37
STEERING PUMP, SPECIAL TOOLS -
POWER............................19-43
STEERING, SPECIAL TOOLS - POWER.....19-9
STEERING SYSTEM - DESCRIPTION,
POWER.............................19-1
STEERING SYSTEM - OPERATION,
POWER.............................19-1
STEERING SYSTEM DIAGNOSIS CHARTS
- DIAGNOSIS AND TESTING.............19-3
STEERING SYSTEM FLOW AND
PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER.....................19-1
STEERING WHEEL - INSTALLATION......19-24
STEERING WHEEL - REMOVAL..........19-23
STEM SEALS - DESCRIPTION, VALVE.....9-111
STEM SEALS - INSTALLATION, VALVE....9-112
STEM SEALS - REMOVAL, VALVE........9-112
STOP BUMPER - INSTALLATION.........23-25
STOP BUMPER - REMOVAL............23-25
STOP BUMPER BEZEL - INSTALLATION,
SLIDING DOOR......................23-25
STOP BUMPER BEZEL - REMOVAL,
SLIDING DOOR......................23-25
STOP LAMP - INSTALLATION, CENTER
HIGH MOUNTED......................8L-6
STOP LAMP - REMOVAL, CENTER HIGH
MOUNTED...........................8L-6
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED...............8L-7
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED
......................8L-6
STORAGE BIN - INSTALLATION, UNDER
SEAT
.............................23-103
STORAGE BIN - REMOVAL, UNDER SEAT
. 23-103
STORAGE BIN GUIDE - INSTALLATION,
UNDER SEAT
.......................23-104
STORAGE BIN GUIDE - REMOVAL,
UNDER SEAT
.......................23-104
STORAGE BIN LOCK/LATCH -
INSTALLATION, UNDER SEAT
..........23-104
STORAGE BIN LOCK/LATCH - REMOVAL,
UNDER SEAT
.......................23-104
STRAP - INSTALLATION, CHECK
.........23-15
STRAP - INSTALLATION, FRONT
SEATBACK ASSIST
...................23-91
STRAP - REMOVAL, CHECK
............23-15
STRAP - REMOVAL, FRONT SEATBACK
ASSIST
............................23-91
STRIKER - INSTALLATION, CENTER
......23-27
STRIKER - INSTALLATION, FUEL FILL
DOOR BLOCKER LATCH
...............23-52STRIKER - INSTALLATION, GLOVE BOX
LATCH .............................23-64
STRIKER - INSTALLATION, HOLD OPEN
LATCH .............................23-26
STRIKER - INSTALLATION, LATCH . . 23-19,23-40,
23-61
STRIKER - INSTALLATION, REAR LATCH . . 23-28
STRIKER - REMOVAL, CENTER..........23-27
STRIKER - REMOVAL, FUEL FILL DOOR
BLOCKER LATCH.....................23-52
STRIKER - REMOVAL, GLOVE BOX
LATCH .............................23-64
STRIKER - REMOVAL, HOLD OPEN
LATCH .............................23-26
STRIKER - REMOVAL, LATCH . 23-19,23-40,23-61
STRIKER - REMOVAL, REAR LATCH......23-28
STRIPPED THREAD REPAIR - STANDARD
PROCEDURE, MANIFOLD..............9-145
STRUCTURAL ADHESIVE LOCATIONS -
SPECIFICATIONS....................23-153
STRUCTURAL COLLAR - INSTALLATION....9-48
STRUCTURAL COLLAR - REMOVAL.......9-47
STRUT ASSEMBLY - ASSEMBLY..........2-23
STRUT ASSEMBLY - DESCRIPTION.......2-19
STRUT ASSEMBLY - DIAGNOSIS AND
TESTING............................2-20
STRUT ASSEMBLY - DISASSEMBLY.......2-21
STRUT ASSEMBLY - INSTALLATION.......2-25
STRUT ASSEMBLY - OPERATION.........2-19
STRUT ASSEMBLY - REMOVAL............2-20
STUDS - FRONT - INSTALLATION,
WHEEL MOUNTING...................22-21
STUDS - FRONT - REMOVAL, WHEEL
MOUNTING.........................22-20
STUDS - REAR - INSTALLATION, WHEEL
MOUNTING.........................22-22
STUDS - REAR - REMOVAL, WHEEL
MOUNTING.........................22-21
SUCTION LINE - INSTALLATION . . . 24-102,24-91
SUCTION LINE - REMOVAL.......24-101,24-90
SUN VISOR - INSTALLATION...........23-81
SUN VISOR - REMOVAL...............23-81
SUN VISOR SUPPORT - INSTALLATION . . . 23-81
SUN VISOR SUPPORT - REMOVAL.......23-81
SUNROOF - DESCRIPTION............23-113
SUNROOF - DIAGNOSIS AND TESTING . . . 23-113
SUNROOF ASSEMBLY - INSTALLATION . . 23-117
SUNROOF ASSEMBLY - REMOVAL......23-117
SUNROOF GLASS PANEL ADJUSTMENT,
ADJUSTMENTS.....................23-117
SUNROOF MOTOR - INSTALLATION.....23-118
SUNROOF MOTOR - REMOVAL.........23-118
SUNROOF SWITCH - INSTALLATION.....23-120
SUNROOF SWITCH - REMOVAL........23-120
SUNSHADE - INSTALLATION...........23-118
SUNSHADE - REMOVAL..............23-117
SUPPLEMENTAL DIESEL HEATER
WIRING - INSTALLATION.............24-112
SUPPLEMENTAL DIESEL HEATER
WIRING - REMOVAL.................24-112
SUPPLEMENTAL HEATER - DCHA -
DIAGNOSIS AND TESTING, DIESEL......24-107
SUPPLEMENTAL HEATER - DCHA -
EXPORT - DESCRIPTION, DIESEL.......24-106
SUPPLY - PCM OUTPUT - OPERATION, 5
VOLT ..............................8E-15
SUPPLY - PCM OUTPUT - SBEC
CONTROLLER - OPERATION, 8-VOLT.....8E-15
SUPPORT - INSTALLATION, LUMBAR....23-104
SUPPORT - INSTALLATION, SUN VISOR . . . 23-81
SUPPORT - REMOVAL, LUMBAR.......23-104
SUPPORT - REMOVAL, SUN VISOR......23-81
SUPPORT CYLINDER - INSTALLATION....23-42
SUPPORT CYLINDER - REMOVAL........23-42
SUPPORT PLATE - DRUM BRAKE -
INSTALLATION........................5-56
SUPPORT PLATE - DRUM BRAKE -
REMOVAL...........................5-56
SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO NOISE...........8A-11
SUPPRESSION COMPONENTS -
OPERATION, RADIO NOISE.............8A-12
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
.......9-11,9-85
SUSPENSION - DESCRIPTION, FRONT
......2-2
SUSPENSION - DESCRIPTION, REAR
......2-26
SUSPENSION - OPERATION, FRONT
........2-2
SUSPENSION - OPERATION, REAR
........2-26
RSINDEX31
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com