2003 CHRYSLER CARAVAN spark plugs

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Page 405 of 2177

CHRYSLER CARAVAN 2003  Service Manual REMOVAL
When replacing the spark plugs and spark plug
cables, route the cables correctly and secure them in
the appropriate retainers. Failure to route the cables
properly can cause the radio to repro

Page 1184 of 2177

CHRYSLER CARAVAN 2003  Service Manual CONDITION POSSIBLE CAUSE CORRECTION
ENGINE LOSS OF POWER 1. Dirty or incorrectly gapped plugs. 1. Clean plugs and set gap.
2. Contamination in fuel system. 2. Clean system and replace fuel
filter.
3.

Page 1187 of 2177

CHRYSLER CARAVAN 2003  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
OIL CONSUMPTION OR SPARK
PLUGS FOULED1. PCV system malfunction. 1. Check system and repair as
necessary. (Refer to 25 -
EMISSIONS CONTROL/
EVAPORATIVE EMISSIONS/PC

Page 1188 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1189 of 2177

CHRYSLER CARAVAN 2003  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1190 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: Squirt approximately one teaspoon of oil
into the cylinders, rotate engine to lubricate the cyl-
inder walls to prevent damage on restart.
(8) Install new spark plugs.
(9) Drain engine oil an

Page 1199 of 2177

CHRYSLER CARAVAN 2003  Service Manual SPECIFICATIONS - TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Balance Shaft Carrier to
BlockÐBolts54 40 Ð
Balance Shaft Gear
CoverÐDouble Ended
Fastener12 Ð 105
Balance Shaft SprocketÐ
Bolt28 Ð 250
B

Page 1212 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
INSTALLATION - CYLINDER HEAD ON
(1) Install valve seal/valve spring seat assembly
(Fig. 34). Push the assembly down to seat it onto the
valve guide.
(2) Install valve spring and retainer,