2003 CHRYSLER CARAVAN dimensions

OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS
INDEX
DESCRIPTION FIGURE
WINDSHIELD OPENING 2
LIFTGATE OPENING 3
BODY SIDE OPENINGS 4
Fig. 2 WINDSHIELD OPENING
23 - 124 BODY STRUCTURERS
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Fig. 3 LIFTGATE OPENING
RSBODY STRUCTURE23 - 125
OPENING DIMENSIONS (Continued)
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Fig. 4 BODY SIDE OPENINGS
23 - 126 BODY STRUCTURERS
OPENING DIMENSIONS (Continued)
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conditioner housing. Tighten the screws to 2 N´m (17
in. lbs.).
(6) Reinstall the silencer under the driver side end
of the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/INSTRUMENT PANEL
SILENCER - INSTALLATION).
(7) Reconnect the battery negative cable.
(8) Perform the heater-A/C control calibration pro-
cedure. (Refer to 24 - HEATING & AIR CONDITION-
ING/CONTROLS - FRONT/A/C-HEATER CONTROL
- STANDARD PROCEDURE - HEATER-A/C CON-
TROL CALIBRATION).
BLOWER MOTOR RELAY
DESCRIPTION
The blower motor relay (Fig. 6) is a International
Standards Organization (ISO) mini-relay. Relays con-
forming to the ISO specifications have common phys-
ical dimensions, current capacities, terminal
patterns, and terminal functions. The ISO mini-relay
terminal functions are the same as a conventional
ISO relay. However, the ISO mini-relay terminal pat-
tern (or footprint) is different, the current capacity is
lower, and the physical dimensions are smaller than
those of the conventional ISO relay. The blower
motor relay is located in the Intelligent Power Mod-
ule (IPM), which is in the engine compartment near
the battery. See the fuse and relay layout map
molded into the inner surface of the IPM cover for
blower motor relay identification and location.The black, molded plastic case is the most visible
component of the blower motor relay. Five male
spade-type terminals extend from the bottom of the
base to connect the relay to the vehicle electrical sys-
tem, and the ISO designation for each terminal is
molded into the base adjacent to each terminal.
OPERATION
The blower motor relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control the high current
output to the blower motor resistor (manual heater-
A/C control) or blower power module (ATC control).
The movable common feed contact point is held
against the fixed normally closed contact point by
spring pressure. When the relay coil is energized, an
electromagnetic field is produced by the coil wind-
ings. This electromagnetic field draws the movable
relay contact point away from the fixed normally
closed contact point, and holds it against the fixed
normally open contact point. When the relay coil is
de-energized, spring pressure returns the movable
contact point back against the fixed normally closed
contact point. The resistor or diode is connected in
parallel with the relay coil in the relay, and helps to
dissipate voltage spikes and electromagnetic interfer-
ence that can be generated as the electromagnetic
field of the relay coil collapses.
The blower motor relay terminals are connected to
the vehicle electrical system through a receptacle in
the Intelligent Power Module (IPM). The inputs and
outputs of the blower motor relay include:
²The common feed terminal (30) receives a bat-
tery current input from the battery through a B(+)
circuit at all times.
²The coil ground terminal (85) receives a ground
input through the front/rear blower motor relay con-
trol circuit only when the FCM electronically pulls
the control circuit to ground.
²The coil battery terminal (86) receives a battery
current input from the battery through a B(+) circuit
at all times.
²The normally open terminal (87) provides a bat-
tery current output to the blower motor resistor
(manual heater-A/C control) or blower power module
(automatic heater-A/C control) through a fuse in the
IPM on the fused front blower motor relay output cir-
cuit only when the blower motor relay coil is ener-
gized.
²The normally closed terminal (87A) is not con-
nected to any circuit in this application, but provides
a battery current output only when the blower motor
relay coil is de-energized.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
Fig. 6 Blower Motor Relay
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
RSCONTROLS - FRONT24-13
BLEND DOOR ACTUATOR (Continued)
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DRBIIItscan tool to perform further diagnosis. Refer
to the appropriate diagnostic information.
TESTS
(1) Verify the battery state of charge. (Refer to 8 -
ELECTRICAL/BATTERY SYSTEM/BATTERY -
DIAGNOSIS AND TESTING).
(2) Connect an ammeter (0 to 10 ampere scale
selected) in series with the clutch coil feed terminal.
Connect a voltmeter (0 to 20 volt scale selected) to
measure voltage across the battery and the clutch
coil.
(3) With the heater-A/C control in the A/C mode
and the blower at low speed, start the engine and
allow it to run at a normal idle speed.
(4) The compressor clutch should engage immedi-
ately, and the clutch coil voltage should be within
two volts of the battery voltage. If the coil voltage is
not within two volts of battery voltage, test the
clutch coil feed circuit for excessive voltage drop. If
the compressor clutch does not engage, use a
DRBIIItscan tool to perform further diagnosis. Refer
to the appropriate diagnostic information.
(5) With the ambient temperature at 21É C (70É F),
the compressor clutch coil is acceptable if the current
draw is 2.0 to 3.7 amperes at 11.5 to 12.5 volts at the
clutch coil. If the voltage is more than 12.5 volts, add
electrical loads by turning on electrical accessories
until the voltage reads below 12.5 volts.
(a) If the compressor clutch coil current reading
is zero, the coil is open and must be replaced.
(b) If the compressor clutch coil current reading
is four amperes or more, the coil is shorted and
must be replaced.
COMPRESSOR CLUTCH RELAY
DESCRIPTION
The compressor clutch relay (Fig. 17) is a Interna-
tional Standards Organization (ISO) micro-relay.
Relays conforming to the ISO specifications have
common physical dimensions, current capacities, ter-
minal patterns, and terminal functions. The ISO
micro-relay terminal functions are the same as a con-
ventional ISO relay. However, the ISO micro-relay
terminal pattern (or footprint) is different, the cur-
rent capacity is lower, and the physical dimensions
are smaller than those of the conventional ISO relay.
The compressor clutch relay is located in the Intelli-
gent Power Module (IPM), which is in the engine
compartment near the battery. See the fuse and relay
layout map molded into the inner surface of the IPM
cover for compressor clutch relay identification and
location.The black, molded plastic case is the most visible
component of the compressor clutch relay. Five male
spade-type terminals extend from the bottom of the
base to connect the relay to the vehicle electrical sys-
tem, and the ISO designation for each terminal is
molded into the base adjacent to each terminal.
OPERATION
The compressor clutch relay is an electromechani-
cal switch that uses a low current input from the
Powertrain Control Module (PCM) to control the high
current output to the compressor clutch electromag-
netic coil. The movable common feed contact point is
held against the fixed normally closed contact point
by spring pressure. When the relay coil is energized,
an electromagnetic field is produced by the coil wind-
ings. This electromagnetic field draws the movable
relay contact point away from the fixed normally
closed contact point, and holds it against the fixed
normally open contact point. When the relay coil is
de-energized, spring pressure returns the movable
contact point back against the fixed normally closed
contact point. The resistor or diode is connected in
parallel with the relay coil in the relay, and helps to
dissipate voltage spikes and electromagnetic interfer-
ence that can be generated as the electromagnetic
field of the relay coil collapses.
The compressor clutch relay terminals are con-
nected to the vehicle electrical system through a
receptacle in the Intelligent Power Module (IPM).
The inputs and outputs of the compressor clutch
relay include:
²The common feed terminal (30) receives a bat-
tery current input from a fuse in the IPM through a
fused B(+) circuit at all times.
²The coil ground terminal (85) receives a ground
input from the PCM through the compressor clutch
relay control circuit only when the PCM electroni-
cally pulls the control circuit to ground.
²The coil battery terminal (86) receives a battery
current input from the PCM through a fused ignition
switch output (run-start) circuit only when the igni-
tion switch is in the On or Start positions.
²The normally open terminal (87) provides a bat-
tery current output to the compressor clutch coil
through the compressor clutch relay output circuit
only when the compressor clutch relay coil is ener-
gized.
²The normally closed terminal (87A) is not con-
nected to any circuit in this application, but provides
a battery current output only when the compressor
clutch relay coil is de-energized.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
RSCONTROLS - FRONT24-21
COMPRESSOR CLUTCH COIL (Continued)
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(9) Reinstall the right quarter trim panel and
right D-pillar trim panel onto the quarter inner
panel. (Refer to 23 - BODY/INTERIOR/QUARTER
TRIM PANEL - INSTALLATION).
(10) Reconnect the battery negative cable.
(11) Perform the heater-A/C control calibration
procedure. (Refer to 24 - HEATING & AIR CONDI-
TIONING/CONTROLS - FRONT/A/C-HEATER CON-
TROL - STANDARD PROCEDURE - HEATER-A/C
CONTROL CALIBRATION).
BLOWER MOTOR RELAY
DESCRIPTION
TERMINAL LEGEND
NUMBER IDENTIFICATION
30 COMMON FEED
85 COIL GROUND
86 COIL BATTERY
87 NORMALLY OPEN
87A NORMALLY CLOSED
The blower motor relay (Fig. 5) is a International
Standards Organization (ISO) mini-relay. Relays con-
forming to the ISO specifications have common phys-
ical dimensions, current capacities, terminal
patterns, and terminal functions. The ISO mini-relay
terminal functions are the same as a conventional
ISO relay. However, the ISO mini-relay terminal pat-
tern (or footprint) is different, the current capacity is
lower, and the physical dimensions are smaller than
those of the conventional ISO relay. The blower
motor relay is located in the Intelligent Power Mod-
ule (IPM), which is in the engine compartment near
the battery. See the fuse and relay layout mapmolded into the inner surface of the IPM cover for
compressor clutch relay identification and location.
The black, molded plastic case is the most visible
component of the blower motor relay. Five male
spade-type terminals extend from the bottom of the
base to connect the relay to the vehicle electrical sys-
tem, and the ISO designation for each terminal is
molded into the base adjacent to each terminal. The
ISO terminal designations are as follows:
²30 (Common Feed)- This terminal is con-
nected to the movable contact point of the relay.
²85 (Coil Ground)- This terminal is connected
to the ground feed side of the relay control coil.
²86 (Coil Battery)- This terminal is connected
to the battery feed side of the relay control coil.
²87 (Normally Open)- This terminal is con-
nected to the normally open fixed contact point of the
relay.
²87A (Normally Closed)- This terminal is con-
nected to the normally closed fixed contact point of
the relay.
The factory-installed blower motor relay cannot be
adjusted or repaired. If the relay is damaged or
faulty, it must be replaced.
OPERATION
The blower motor relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control the high current
output to the blower motor resistor (manual heater-
A/C control) or blower power module (automatic heat-
er-A/C control). The movable common feed contact
point is held against the fixed normally closed con-
tact point by spring pressure. When the relay coil is
energized, an electromagnetic field is produced by the
coil windings. This electromagnetic field draws the
movable relay contact point away from the fixed nor-
mally closed contact point, and holds it against the
fixed normally open contact point. When the relay
coil is de-energized, spring pressure returns the mov-
able contact point back against the fixed normally
closed contact point. The resistor or diode is con-
nected in parallel with the relay coil in the relay, and
helps to dissipate voltage spikes and electromagnetic
interference that can be generated as the electromag-
netic field of the relay coil collapses.
The blower motor relay terminals are connected to
the vehicle electrical system through a receptacle in
the Intelligent Power Module (IPM). The inputs and
outputs of the compressor clutch relay include:
²The common feed terminal (30) receives a bat-
tery current input from the battery through a B(+)
circuit at all times.
²The coil ground terminal (85) receives a ground
input through the front/rear blower motor relay con-
Fig. 5 Blower Motor Relay
24 - 32 CONTROLS - REARRS
BLEND DOOR ACTUATOR (Continued)
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BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING DIMENSIONS -
SPECIFICATIONS....................23-124
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SEALING LOCATIONS -
SPECIFICATIONS....................23-127
BODY SIDE MOLDINGS - INSTALLATION . . 23-45
BODY SIDE MOLDINGS - REMOVAL......23-44
BODY, SPECIAL TOOLS................23-13
BOLSTER - INSTALLATION, QUARTER
TRIM..............................23-77
BOLSTER - REMOVAL, QUARTER TRIM . . . 23-77
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-40
BOOSTER - DIAGNOSIS AND TESTING,
POWER BRAKE.......................5-41
BOOSTER - OPERATION, POWER BRAKE . . . 5-41
BOOT - INNER - INSTALLATION, CV........3-6
BOOT - INNER - REMOVAL, CV...........3-6
BOOT - INNER/OUTER - INSTALLATION,
CV .................................3-17
BOOT - INNER/OUTER - REMOVAL, CV....3-15
BOOT - INSTALLATION, BALL JOINT
SEAL...............................2-11
BOOT - INSTALLATION, GEARSHIFT........21-73
BOOT - OUTER - INSTALLATION, CV......3-10
BOOT - OUTER - REMOVAL, CV..........3-10
BOOT - REMOVAL, BALL JOINT SEAL.....2-11
BOOT - REMOVAL, GEARSHIFT..........21-72
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER......9-42
BORE HONING - STANDARD
PROCEDURE, CYLINDER...........9-112,9-35
BOX - INSTALLATION, GLOVE...........23-63
BOX - REMOVAL, GLOVE..............23-63
BOX LAMP SWITCH - INSTALLATION,
GLOVE.............................8L-26
BOX LAMP SWITCH - REMOVAL, GLOVE . . 8L-26
BOX LATCH - INSTALLATION, GLOVE.....23-63
BOX LATCH - REMOVAL, GLOVE.........23-63
BOX LATCH STRIKER - INSTALLATION,
GLOVE.............................23-64
BOX LATCH STRIKER - REMOVAL,
GLOVE.............................23-64
B-PILLAR - INSTALLATION, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR - REMOVAL, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR LOWER TRIM - INSTALLATION . . 23-74
B-PILLAR LOWER TRIM - REMOVAL.....23-73
B-PILLAR SWITCH - DESCRIPTION, LEFT . 8N-32
B-PILLAR SWITCH - DESCRIPTION,
RIGHT.............................8N-32
B-PILLAR SWITCH - INSTALLATION,
LEFT..............................8N-32
B-PILLAR SWITCH - INSTALLATION,
RIGHT.............................8N-32
B-PILLAR SWITCH - OPERATION, LEFT . . . 8N-32
B-PILLAR SWITCH - OPERATION, RIGHT . . 8N-32
B-PILLAR SWITCH - REMOVAL, LEFT....8N-32
B-PILLAR SWITCH - REMOVAL, RIGHT . . . 8N-32
B-PILLAR UPPER TRIM - INSTALLATION
. . 23-74
B-PILLAR UPPER TRIM - REMOVAL
......23-74
BRACKET - 2.4L ENGINE -
INSTALLATION, COMPRESSOR
MOUNTING
.........................24-66
BRACKET - 2.4L ENGINE - REMOVAL,
COMPRESSOR MOUNTING
.............24-65
BRACKET - DESCRIPTION, TRANSVERSE
. . 8N-18
BRACKET - INSTALLATION, TRANSVERSE
. 8N-18
BRACKET - OPERATION, TRANSVERSE
. . . 8N-18
BRACKET - REMOVAL, TRANSVERSE
.....8N-18
BRACKET ASSEMBLY - INSTALLATION,
FLOOR CONSOLE TRAY
................23-82
BRACKET ASSEMBLY - REMOVAL,
FLOOR CONSOLE TRAY
................23-82
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK
...........................8E-5
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK
...........................8E-6
BRAKE - INSTALLATION, LEVER -
PARKING
............................5-65BRAKE - INSTALLATION, SHOES -
PARKING............................5-72
BRAKE - INSTALLATION, SUPPORT
PLATE - DRUM.......................5-56
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - REMOVAL, LEVER - PARKING....5-64
BRAKE - REMOVAL, SHOES - PARKING....5-67
BRAKE - REMOVAL, SUPPORT PLATE -
DRUM..............................5-56
BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING, DRUM........5-13
BRAKE AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING............................5-58
BRAKE AUTOMATIC ADJUSTER TENSION
RESET - STANDARD PROCEDURE,
PARKING............................5-59
BRAKE BLEEDING - STANDARD
PROCEDURE, BASE.....................5-7
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-40
BRAKE BOOSTER - DIAGNOSIS AND
TESTING, POWER.....................5-41
BRAKE BOOSTER - OPERATION, POWER . . . 5-41
BRAKE CABLE (FRONT) - INSTALLATION,
PARKING............................5-63
BRAKE CABLE (FRONT) - REMOVAL,
PARKING............................5-59
BRAKE CABLE (INTERMEDIATE) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (INTERMEDIATE) -
REMOVAL, PARKING...................5-60
BRAKE CABLE (LEFT REAR) -
INSTALLATION, PARKING...............5-64
BRAKE CABLE (LEFT REAR) - REMOVAL,
PARKING............................5-62
BRAKE CABLE (RIGHT REAR) -
INSTALLATION, PARKING...............5-63
BRAKE CABLE (RIGHT REAR) -
REMOVAL, PARKING...................5-60
BRAKE CABLES - ADJUSTMENT,
PARKING............................5-64
BRAKE CALIPER - INSTALLATION, REAR
DISC...............................5-30
BRAKE CALIPER - REMOVAL, REAR
DISC...............................5-27
BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT DISC.............5-31
BRAKE CALIPER ADAPTER - REMOVAL,
FRONT DISC.........................5-31
BRAKE CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-27
BRAKE CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-24
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - INSTALLATION, DISC....5-31
BRAKE CALIPER GUIDE PINS (DISC/
DRUM BRAKES) - REMOVAL, DISC.......5-31
BRAKE FASTENER TORQUE,
SPECIFICATIONS.......................5-9
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-32
BRAKE FLUID LEVEL CHECKING -
STANDARD PROCEDURE................5-32
BRAKE FLUID LEVEL SWITCH -
DESCRIPTION........................5-10
BRAKE FLUID LEVEL SWITCH -
INSTALLATION........................5-11
BRAKE FLUID LEVEL SWITCH -
OPERATION..........................5-10
BRAKE FLUID LEVEL SWITCH -
REMOVAL...........................5-11
BRAKE FLUID, SPECIFICATIONS..........5-33
BRAKE LAMP SWITCH - DESCRIPTION....8L-4
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING
........................8L-5
BRAKE LAMP SWITCH - INSTALLATION
....8L-5
BRAKE LAMP SWITCH - OPERATION
......8L-4
BRAKE LAMP SWITCH - REMOVAL
.......8L-5
BRAKE LEVER AND FRONT CABLE -
INSTALLATION, PARKING
...............5-66BRAKE LEVER AND FRONT CABLE -
REMOVAL, PARKING...................5-65
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE....5-75
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE................5-77
BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-51
BRAKE ROTOR - INSTALLATION, FRONT . . . 5-54
BRAKE ROTOR - REMOVAL, FRONT.......5-54
BRAKE ROTOR, EXPORT................5-55
BRAKE ROTOR MACHINING - STANDARD
PROCEDURE.........................5-53
BRAKE ROTOR, SPECIFICATIONS.........5-55
BRAKE SHOE LINING - INSPECTION,
REAR DRUM.........................5-22
BRAKE SHOES - ADJUSTMENT, PARKING . . 5-73
BRAKE SHOES - ADJUSTMENT, REAR
DRUM..............................5-23
BRAKE SHOES - CLEANING, DISC....5-16,5-18
BRAKE SHOES - INSPECTION, DISC . . . 5-16,5-18
BRAKE SHOES - INSTALLATION, REAR
DISC...............................5-19
BRAKE SHOES - INSTALLATION, REAR
DRUM..............................5-22
BRAKE SHOES - REMOVAL, REAR DISC....5-17
BRAKE SHOES - REMOVAL, REAR DRUM . . 5-19
BRAKE SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC.............5-16
BRAKE SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC..................5-14
BRAKE SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC.............5-17
BRAKE SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC................5-15
BRAKE SYSTEM - DESCRIPTION,
ANTILOCK...........................5-75
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-4
BRAKE SYSTEM - OPERATION,
ANTILOCK...........................5-76
BRAKE SYSTEM BLEEDING - STANDARD
PROCEDURE, ANTILOCK................5-78
BRAKE SYSTEM (EXPORT) -
DESCRIPTION, ANTILOCK...............5-75
BRAKE SYSTEM, SPECIAL TOOLS - BASE . . 5-10
BRAKE TUBES AND HOSES -
DESCRIPTION........................5-14
BRAKE TUBES AND HOSES -
INSPECTION.........................5-14
BRAKE TUBES AND HOSES - OPERATION . . 5-14
BRAKES - DESCRIPTION, BASE...........5-3
BRAKES - OPERATION, BASE.............5-3
BRAKES (EXPORT) - DESCRIPTION,
BASE................................5-3
BRAKES (EXPORT) - DESCRIPTION, DISC . . 5-13
BRAKES (FRONT) - DESCRIPTION, DISC . . . 5-11
BRAKES (FRONT) - OPERATION, DISC.....5-13
BRAKES (REAR) - DESCRIPTION, DISC
....5-12
BRAKES (REAR) - DESCRIPTION, DRUM
. . . 5-13
BRAKES (REAR) - OPERATION, DISC
......5-13
BRAKE/TRANSMISSION SHIFT
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING
......................21-235
BREAK-IN - STANDARD PROCEDURE,
COMPRESSOR CLUTCH
...............24-17
BUCKET - INSTALLATION, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW INBOARD -
QUAD
.............................8O-11
BUCKET - REMOVAL, BUCKET SEAT
BACK - QUAD
.......................23-97
BUCKET - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW INBOARD - QUAD
.........8O-11
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS - QUAD
....................23-100
BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER
- QUAD
............................23-99
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS
- QUAD
...........................23-100
BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER -
QUAD
..............................23-98
4 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

CUSHION SIDE COVER - INSTALLATION,
FRONT SEAT........................23-93
CUSHION SIDE COVER - REMOVAL,
FRONT SEAT........................23-93
CV BOOT - INNER - INSTALLATION........3-6
CV BOOT - INNER - REMOVAL............3-6
CV BOOT - INNER/OUTER -
INSTALLATION........................3-17
CV BOOT - INNER/OUTER - REMOVAL.....3-15
CV BOOT - OUTER - INSTALLATION.......3-10
CV BOOT - OUTER - REMOVAL...........3-10
CYCLE - STANDARD PROCEDURE,
POWER DOOR LEARN................8N-28
CYCLE - STANDARD PROCEDURE,
POWER LIFTGATE LEARN...............8N-9
CYLINDER - DESCRIPTION, KEY/LOCK....19-20
CYLINDER - DESCRIPTION, STANDARD 4 . . . 8I-9
CYLINDER - INSTALLATION, KEY/LOCK . . . 19-20
CYLINDER - INSTALLATION, LOCK . . 23-20,23-41
CYLINDER - INSTALLATION, SLAVE.......6-11
CYLINDER - INSTALLATION, SUPPORT....23-42
CYLINDER - LHD - INSTALLATION,
MASTER............................6-10
CYLINDER - LHD - REMOVAL, MASTER.....6-9
CYLINDER - OPERATION, KEY/LOCK......19-20
CYLINDER - REMOVAL, KEY/LOCK.......19-20
CYLINDER - REMOVAL, LOCK......23-19,23-41
CYLINDER - REMOVAL, SLAVE...........6-11
CYLINDER - REMOVAL, SUPPORT.......23-42
CYLINDER - RHD - INSTALLATION,
MASTER.............................6-9
CYLINDER - RHD - REMOVAL, MASTER.....6-8
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-35
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-42
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-112,9-35
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.........................9-83,9-9
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.....9-83,9-9
CYLINDER (FLUID RESERVOIR) -
ASSEMBLY, MASTER...................5-38
CYLINDER (FLUID RESERVOIR) -
DISASSEMBLY, MASTER................5-37
CYLINDER HEAD - CLEANING.......9-100,9-26
CYLINDER HEAD - DESCRIPTION.....9-24,9-99
CYLINDER HEAD - INSPECTION.....9-101,9-26
CYLINDER HEAD - INSTALLATION . . . 9-101,9-26
CYLINDER HEAD - REMOVAL.......9-100,9-25
CYLINDER HEAD COVER - CLEANING......9-31
CYLINDER HEAD COVER - INSPECTION....9-31
CYLINDER HEAD COVER -
INSTALLATION........................9-31
CYLINDER HEAD COVER - LEFT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - LEFT -
REMOVAL..........................9-103
CYLINDER HEAD COVER - REMOVAL......9-31
CYLINDER HEAD COVER - RIGHT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - RIGHT -
REMOVAL..........................9-102
CYLINDER HEAD COVER(S) -
DESCRIPTION.......................9-102
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING....................9-24,9-99
CYLINDER HEAD OFF - INSTALLATION . . . 9-108,
9-33
CYLINDER HEAD OFF - REMOVAL . . . 9-106,9-32
CYLINDER HEAD ON - INSTALLATION....9-108,
9-33
CYLINDER HEAD ON - REMOVAL....9-106,9-32
CYLINDER HOUSING - INSTALLATION,
LOCK..............................19-19
CYLINDER HOUSING - REMOVAL, LOCK . . 19-17
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR
.................8N-40
CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR
.................8N-40
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR
.................8N-41
CYLINDER LOCK SWITCH - OPERATION,
DOOR
.............................8N-40
CYLINDER LOCK SWITCH - REMOVAL,
DOOR
.............................8N-41CYLINDERS - INSPECTION, WHEEL.......5-57
CYLINDERS - INSTALLATION, WHEEL.....5-57
CYLINDERS - REMOVAL, WHEEL.........5-57
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF . . 9-10,9-86
DAMPER - INSTALLATION, VIBRATION . . . 9-130,
9-47
DAMPER - REMOVAL, VIBRATION . . . 9-130,9-47
DATA BUS COMMUNICATION RECEIVE -
PCM INPUT - OPERATION..............8E-15
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-6
DATA LINK CONNECTOR - OPERATION.....8E-7
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC........................8N-47
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-47
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-47
DCHA - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL HEATER.......24-107
DCHA - EXPORT - DESCRIPTION, DIESEL
SUPPLEMENTAL HEATER.............24-106
DEAERATION - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-4
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR........................8F-25
DECOUPLER PULLEY - DIAGNOSIS AND
TESTING, GENERATOR................8F-25
DECOUPLER PULLEY - INSTALLATION,
GENERATOR........................8F-26
DECOUPLER PULLEY - OPERATION,
GENERATOR..........................8F-25
DECOUPLER PULLEY - REMOVAL,
GENERATOR........................8F-26
DEFINITION - DESCRIPTION, TRIP........25-1
DEFLECTOR - INSTALLATION, WIND.....23-118
DEFLECTOR - REMOVAL, WIND........23-118
DEFOGGER RELAY - DESCRIPTION.......8G-2
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-2
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-2
DEFROSTER DUCT - INSTALLATION......24-48
DEFROSTER DUCT - REMOVAL..........24-47
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-4
DEMISTER DUCTS - INSTALLATION......24-48
DEMISTER DUCTS - REMOVAL..........24-48
DEMISTER OUTLET - INSTALLATION.....24-42
DEMISTER OUTLET - REMOVAL.........24-41
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-3
DETECTION ASSY - INSTALLATION,
NATURAL VAC LEAK..................25-13
DETECTION ASSY - REMOVAL, NATURAL
VAC LEAK..........................25-13
DETECTION PUMP - INSTALLATION,
LEAK..............................25-13
DETECTION PUMP - REMOVAL, LEAK....25-13
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE........................8W-01-8
DIAGNOSTIC SYSTEM - DIAGNOSIS AND
TESTING, ON-BOARD.................8F-21
DIAGNOSTIC TROUBLE CODES -
STANDARD PROCEDURE, OBTAINING.....8E-15
DIAGRAMS - 41TE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21-169
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIESEL - DESCRIPTION, 2.5L...........19-51
DIESEL - INSTALLATION, 2.5L..........19-52
DIESEL - REMOVAL, 2.5L..............19-51
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-6
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-6
DIESEL HEATER WIRING -
INSTALLATION, SUPPLEMENTAL
........24-112
DIESEL HEATER WIRING - REMOVAL,
SUPPLEMENTAL
....................24-112
DIESEL SUPPLEMENTAL HEATER - DCHA
- DIAGNOSIS AND TESTING
...........24-107
DIESEL SUPPLEMENTAL HEATER - DCHA
- EXPORT - DESCRIPTION
............24-106
DIFFERENTIAL - ASSEMBLY
............21-66DIFFERENTIAL - DESCRIPTION..........21-62
DIFFERENTIAL - DISASSEMBLY.........21-62
DIFFERENTIAL - OPERATION............21-62
DIFFERENTIAL ASSEMBLY -
DESCRIPTION........................3-39
DIFFERENTIAL ASSEMBLY - OPERATION . . . 3-39
DIFFERENTIAL ASSEMBLY FLUID
CHANGE - STANDARD PROCEDURE.......3-40
DIFFERENTIAL BEARING PRELOAD -
ADJUSTMENT......................21-199
DIFFERENTIAL CARRIER SEAL -
INSTALLATION........................21-9
DIFFERENTIAL CARRIER SEAL -
REMOVAL...........................21-9
DIFFERENTIAL SIDE GEAR END PLAY -
ADJUSTMENT.......................21-70
DIFFERENTIAL TURNING TORQUE -
ADJUSTMENT.......................21-69
DIMENSIONS - SPECIFICATIONS, BODY
OPENING..........................23-124
DIMENSIONS, SPECIFICATIONS - FRAME . . . 13-4
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DISC AND PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH................6-12
DISC AND PRESSURE PLATE - 2.5L TD -
REMOVAL, CLUTCH....................6-11
DISC BRAKE CALIPER - INSTALLATION,
REAR...............................5-30
DISC BRAKE CALIPER - REMOVAL,
REAR...............................5-27
DISC BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT.................5-31
DISC BRAKE CALIPER ADAPTER -
REMOVAL, FRONT.....................5-31
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-27
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - REMOVAL, FRONT............5-24
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - INSTALLATION, FRONT........5-27
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - REMOVAL, FRONT............5-24
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) -
INSTALLATION........................5-31
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) - REMOVAL.......5-31
DISC BRAKE SHOES - CLEANING.....5-16,5-18
DISC BRAKE SHOES - INSPECTION . . . 5-16,5-18
DISC BRAKE SHOES - INSTALLATION,
REAR...............................5-19
DISC BRAKE SHOES - REMOVAL, REAR....5-17
DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-16
DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL, FRONT............5-14
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - INSTALLATION, FRONT........5-17
DISC BRAKE SHOES (DISC/DRUM
BRAKES) - REMOVAL, FRONT............5-15
DISC BRAKES (EXPORT) - DESCRIPTION . . . 5-13
DISC BRAKES (FRONT) - DESCRIPTION....5-11
DISC BRAKES (FRONT) - OPERATION......5-13
DISC BRAKES (REAR) - DESCRIPTION.....5-12
DISC BRAKES (REAR) - OPERATION......5-13
DISC RUNOUT - DIAGNOSIS AND
TESTING, CLUTCH COVER...............6-6
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION.......24-69
DISCHARGE LINE - REMOVAL..........24-68
DISPLAY TEST MODE, OPERATION - DRB
IIITSTATE ...........................25-9
DISTRIBUTION DUCT - INSTALLATION,
A/C................................24-53
DISTRIBUTION DUCT - INSTALLATION,
REAR HEATER.......................24-59
DISTRIBUTION DUCT - REMOVAL, A/C
....24-53
DISTRIBUTION DUCT - REMOVAL, REAR
HEATER
............................24-59
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR
.............................24-49
DISTRIBUTION DUCTS - REMOVAL,
FLOOR
.............................24-48
DISTRIBUTION SYSTEM - DESCRIPTION,
POWER
..........................8W-97-1
RSINDEX9
Description Group-Page Description Group-Page Description Group-Page
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