2003 CHRYSLER CARAVAN child lock

INSTALLATION
INSTALLATION
(1) Place child restraint seat module in position on
seat back (Fig. 4).
(2) Position seat back hinge interlock lever over
the top of the outboard child restraint seat hinge
(Fig. 5).
(3) Install screws attaching child restraint seat
module hinges to seat back frame lower rail (Fig. 1).
(4) Install screws attaching top of module to seat
back frame upper rail (Fig. 3). Tighten nuts to 7 N´m
(62 in. lbs.) torque.
(5) Install push in fasteners attaching upper bol-
ster to child restraint seat module (Fig. 2).
(6) Return seat back to folded position.
(7) Install seat back cover.
(8) Check belt for smooth operation and verify
interlock operation. Recliner should not operate with
child seat deployed.
SYNCHRONIZING CABLE ADJUSTMENT
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 6).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
Fig. 4 CHILD RESTRAINT SEAT MODULE
1 - 1ST REAR SEAT BACK
2 - CHILD RESTRAINT SEAT MODULE
3 - SEAT BACK HINGE INTERLOCK LEVER
Fig. 5 INTERLOCK LEVER
1 - CHILD RESTRAINT SEAT HINGE
2 - SEAT BACK HINGE INTERLOCK LEVER
3 - 1ST REAR SEAT BACK
4 - SEAT BACK FRAME RAIL
RSSEATS23-87
CHILD SEAT MODULE, BENCH SEAT (Continued)
ProCarManuals.com

QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
23 - 88 SEATSRS
CHILD SEAT MODULE, BENCH SEAT (Continued)
ProCarManuals.com

(3) Install the seat side shield/cup holder. (Refer to
23 - BODY/SEATS/QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER - INSTALLATION)
(4) Install the seat. Refer to Owner's Manual for
proper procedures.
BUCKET SEAT BACK - QUAD
BUCKET
REMOVAL
NOTE:Quad seats equipped with child restraint
seats have an interlock feature that will not allow the
seat back to fold forward with the child seat open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the seatback hinge covers. (Refer to 23
- BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL)
(4) Disconnect the child seat synchronizer cable, if
equipped. (Fig. 30)
(5) Remove the seatback frame bolts and remove
the seat back. (Fig. 31)
INSTALLATION
(1) Install the seatback.
(2) Install the shoulder bolts attaching the seat-
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the child seat synchronizer cable, if
equipped.(4) Install the seatback hinge covers. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLA-
TION)
(5) Install the armrests. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(6) Install the headreast. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(7) Verify seatback operation.
Fig. 29 BUCKET SEAT RISER - QUAD BUCKET
1 - SEAT SIDE SHIELD/CUP HOLDER
2 - SEAT RISER
3 - SEAT SIDE SHIELD
4 - RISER BOLTS
Fig. 30 QUAD SEAT SYNCHRONIZER CABLE
1 - CABLE END CONNECTOR
2 - SYNCHRONIZER CABLE
3 - SEATBACK HINGE
Fig. 31 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23-97
QUAD BUCKET SEAT RISER (Continued)
ProCarManuals.com

INSTALLATION
(1) Place riser in position on seat.
(2) Install bolts attaching seat riser to seat cush-
ion frame (Fig. 35). Tighten bolts to 48 N´m (35 ft.
lbs.) torque.
(3) Install seat into vehicle.
BENCH SEAT RISER - THIRD
ROW
REMOVAL
(1) Remove seat track. (Refer to 23 - BODY/
SEATS/BENCH SEAT TRACK - REMOVAL)
(2) Remove bolts attaching riser to seat cushion
frame and remove the riser. (Fig. 40).
INSTALLATION
(1) Place riser in position on seat.
(2) Install bolts attaching riser to seat cushion
frame (Fig. 40). Tighten nuts to 48 N´m (35 ft. lbs.)
torque.
(3) Install seat track. (Refer to 23 - BODY/SEATS/
BENCH SEAT TRACK - INSTALLATION)
SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT,
BENCH
REMOVAL
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Remove screws attaching upper hinge cover to
seat back hinge (Fig. 36).
(3) Remove upper cover from seat back hinge.
(4) Remove screws attaching lower cover to seat
back hinge.
(5) Remove lower cover from hinge.
INSTALLATION
(1) Place lower cover in position on hinge.
(2) Install screws attaching lower cover to seat
back hinge (Fig. 36). Tighten screws to 2.3 N´m (20
in. lbs.) torque.
(3) Place upper cover in position on seat back
hinge.
(4) Install screws attaching upper hinge cover to
seat back hinge. Tighten screws to 2.3 N´m (20 in.
lbs.) torque.
(5) Install seat in vehicle.
BENCH SEAT BACK HINGE
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the bench seat back upper and lower
hinge covers. (Refer to 23 - BODY/SEATS/SEAT
BACK HINGE COVERS - 50/50 SPLIT, BENCH -
REMOVAL)
(2) Remove the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - REMOVAL)
(3) Remove bolts attaching seat back hinge to seat
cushion frame (Fig. 37).
(4) Remove seat back hinge from seat.
INSTALLATION
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Place hinge in position on seat.
(2) Engage synchronizing cable end into (clip on
left side) hinge latch release arm.
(3) Engage synchronizing cable housing into seat
back hinge.
Fig. 36 BENCH SEAT BACK HINGE COVERS -
TYPICAL
1 - UPPER COVER SCREWS
2 - LOWER COVER
3 - LOWER COVER SCREWS
4 - UPPER COVER
23 - 100 SEATSRS
BENCH SEAT RISER - SECOND ROW (Continued)
ProCarManuals.com

(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 37). Tighten nuts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 38).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 39).
(7) Remove the seat back.
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
Fig. 37 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 38 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
RSSEATS23 - 101
BENCH SEAT BACK HINGE (Continued)
ProCarManuals.com

PLUMBING - FRONT
WARNING
WARNING
WARNING:: THE ENGINE COOLING SYSTEM IS
DESIGNED TO DEVELOP INTERNAL PRESSURES
OF 97 TO 123 KILOPASCALS (14 TO 18 POUNDS
PER SQUARE INCH). DO NOT REMOVE OR
LOOSEN THE COOLANT PRESSURE CAP, CYLIN-
DER BLOCK DRAIN PLUGS, RADIATOR DRAIN,
RADIATOR HOSES, HEATER HOSES, OR HOSE
CLAMPS WHILE THE SYSTEM IS HOT AND UNDER
PRESSURE. FAILURE TO OBSERVE THIS WARNING
CAN RESULT IN SERIOUS BURNS FROM THE
HEATED ENGINE COOLANT. ALLOW THE VEHICLE
TO COOL FOR A MINIMUM OF 15 MINUTES
BEFORE OPENING THE COOLING SYSTEM FOR
SERVICE.
WARNING: THE ENGINE COOLING SYSTEM CON-
TAINS ANTIFREEZE. ANTIFREEZE IS AN ETHYLENE
GLYCOL BASED COOLANT AND IS HARMFUL IF
SWALLOWED OR IF THE VAPORS ARE INHALED. IF
SWALLOWED, DRINK TWO GLASSES OF WATER
AND INDUCE VOMITING. IF VAPORS ARE INHALED,
MOVE TO AN AREA FOR FRESH AIR. SEEK MEDI-
CAL ATTENTION IMMEDIATELY. DO NOT STORE IN
OPEN OR UNMARKED CONTAINERS. WASH SKIN
AND CLOTHING THOROUGHLY AFTER COMING IN
CONTACT WITH ETHYLENE GLYCOL. KEEP OUT
OF REACH OF CHILDREN.
WARNING: DISPOSE OF ETHYLENE GLYCOL
BASED COOLANT PROPERLY. CONTACT YOUR
DEALER OR A LOCAL GOVERNMENT AGENCY FOR
THE LOCATION OF AN APPROVED ETHYLENE GLY-
COL COLLECTION AND/OR RECYCLING CENTER IN
YOUR AREA.
WARNING - A/C PLUMBING
WARNING:: THE AIR CONDITIONING SYSTEM CON-
TAINS REFRIGERANT UNDER HIGH PRESSURE.
SEVERE PERSONAL INJURY MAY RESULT FROM
IMPROPER SERVICE PROCEDURES. REPAIRS
SHOULD ONLY BE PERFORMED BY QUALIFIED
SERVICE PERSONNEL.
WARNING: AVOID BREATHING THE REFRIGERANT
AND REFRIGERANT OIL VAPOR OR MIST. EXPO-
SURE MAY IRRITATE THE EYES, NOSE, AND/ORTHROAT. WEAR EYE PROTECTION WHEN SERVIC-
ING THE AIR CONDITIONING REFRIGERANT SYS-
TEM. SERIOUS EYE INJURY CAN RESULT FROM
DIRECT CONTACT WITH THE REFRIGERANT. IF
EYE CONTACT OCCURS, SEEK MEDICAL ATTEN-
TION IMMEDIATELY.
WARNING: DO NOT EXPOSE THE REFRIGERANT
TO OPEN FLAME. POISONOUS GAS IS CREATED
WHEN REFRIGERANT IS BURNED. AN ELEC-
TRONIC LEAK DETECTOR IS RECOMMENDED.
WARNING: IF ACCIDENTAL SYSTEM DISCHARGE
OCCURS, VENTILATE THE WORK AREA BEFORE
RESUMING SERVICE. LARGE AMOUNTS OF
REFRIGERANT RELEASED IN A CLOSED WORK
AREA WILL DISPLACE THE OXYGEN AND CAUSE
SUFFOCATION.
WARNING: THE EVAPORATION RATE OF R-134a
REFRIGERANT AT AVERAGE TEMPERATURE AND
ALTITUDE IS EXTREMELY HIGH. AS A RESULT,
ANYTHING THAT COMES IN CONTACT WITH THE
REFRIGERANT WILL FREEZE. ALWAYS PROTECT
THE SKIN OR DELICATE OBJECTS FROM DIRECT
CONTACT WITH THE REFRIGERANT.
WARNING: THE R-134a SERVICE EQUIPMENT OR
THE VEHICLE REFRIGERANT SYSTEM SHOULD
NOT BE PRESSURE TESTED OR LEAK TESTED
WITH COMPRESSED AIR. SOME MIXTURES OF AIR
AND R-134a HAVE BEEN SHOWN TO BE COMBUS-
TIBLE AT ELEVATED PRESSURES. THESE MIX-
TURES ARE POTENTIALLY DANGEROUS, AND MAY
RESULT IN FIRE OR EXPLOSION CAUSING INJURY
OR PROPERTY DAMAGE.
CAUTION - A/C PLUMBING
CAUTION:: Liquid refrigerant is corrosive to metal
surfaces. Follow the operating instructions supplied
with the service equipment being used.
CAUTION: Never add R-12 to a refrigerant system
designed to use R-134a. Damage to the system will
result.
CAUTION: R-12 refrigerant oil must not be mixed
with R-134a refrigerant oil. They are not compatible.
RSPLUMBING - FRONT24-61
ProCarManuals.com

BELT - DIAGNOSIS AND TESTING,
ACCESSORY DRIVE.....................7-7
BELT - INSTALLATION, TIMING...........9-65
BELT - REMOVAL, TIMING..............9-63
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - INSTALLATION, SEAT......8O-13
BELT & RETRACTOR - FIRST ROW -
OUTBOARD - REMOVAL, SEAT..........8O-13
BELT & RETRACTOR - OUTBOARD -
FRONT - INSTALLATION, SEAT..........8O-13
BELT & RETRACTOR - OUTBOARD -
FRONT - REMOVAL, SEAT..............8O-13
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - INSTALLATION,
SEAT ..............................8O-16
BELT & RETRACTOR - SECOND ROW -
LEFT OUTBOARD - REMOVAL, SEAT.....8O-16
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - INSTALLATION,
SEAT ..............................8O-14
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD - REMOVAL, SEAT....8O-14
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - INSTALLATION, SEAT............8O-15
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR HVAC -
LWB - REMOVAL, SEAT...............8O-15
BELT BUCKLE - FIRST ROW - BENCH -
INSTALLATION, SEAT.................8O-12
BELT BUCKLE - FIRST ROW - BENCH -
REMOVAL, SEAT.....................8O-12
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - INSTALLATION, SEAT....8O-11
BELT BUCKLE - FIRST ROW INBOARD -
QUAD BUCKET - REMOVAL, SEAT.......8O-11
BELT BUCKLE - FRONT INBOARD -
INSTALLATION, SEAT.................8O-11
BELT BUCKLE - FRONT INBOARD -
REMOVAL, SEAT.....................8O-11
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - INSTALLATION,
SEAT ..............................8O-14
BELT BUCKLE - SECOND ROW - THREE
PASSENGER BENCH - REMOVAL, SEAT . . . 8O-14
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - INSTALLATION, SEAT . . . 8O-12
BELT BUCKLE - SECOND ROW INBOARD
- 50/50 BENCH - REMOVAL, SEAT.......8O-12
BELT COVER(S) - INSTALLATION,
TIMING.............................9-62
BELT COVER(S) - REMOVAL, TIMING......9-61
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - INSTALLATION, SEAT........8O-12
BELT HEIGHT ADJUSTER-BOR
C-PILLAR - REMOVAL, SEAT...........8O-12
BELT HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT.................8O-13
BELT HEIGHT ADJUSTER KNOB -
REMOVAL, SEAT.....................8O-13
BELT MOLDING - INSTALLATION, FRONT
DOOR INNER.......................23-112
BELT MOLDING - INSTALLATION, FRONT
DOOR OUTER......................23-110
BELT MOLDING - REMOVAL, FRONT
DOOR INNER.......................23-112
BELT MOLDING - REMOVAL, FRONT
DOOR OUTER......................23-110
BELT TENSION - STANDARD
PROCEDURE, CHECKING POWER
STEERING............................7-8
BELT TENSION, SPECIFICATIONS -
ACCESSORY DRIVE.....................7-5
BELT TENSIONER - 2.4L - INSTALLATION . . 7-10
BELT TENSIONER - 2.4L - REMOVAL......7-10
BELT TENSIONER - 3.3/3.8L -
INSTALLATION........................7-12
BELT TENSIONER - 3.3/3.8L - REMOVAL . . . 7-12
BELT TENSIONER - DESCRIPTION, SEAT . . 8O-16
BELT TENSIONER - OPERATION, SEAT....8O-16
BELT TENSIONER & PULLEY -
INSTALLATION, TIMING.................9-69
BELT TENSIONER & PULLEY -
REMOVAL, TIMING
....................9-68
BELTS - 2.4L - ADJUSTMENTS, DRIVE
.....7-10
BELTS - 2.4L - CLEANING, DRIVE
..........7-9
BELTS - 2.4L - INSPECTION, DRIVE
........7-9
BELTS - 2.4L - INSTALLATION, DRIVE
.....7-10BELTS - 2.4L - REMOVAL, DRIVE..........7-8
BELTS - 3.3/3.8L - CLEANING, DRIVE......7-11
BELTS - 3.3/3.8L - INSPECTION, DRIVE....7-11
BELTS - 3.3/3.8L - INSTALLATION, DRIVE . . 7-12
BELTS - 3.3/3.8L - REMOVAL, DRIVE......7-11
BENCH - INSTALLATION, SEAT BACK
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT.............................23-100
BENCH - INSTALLATION, SEAT BELT
BUCKLE - FIRST ROW................8O-12
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW - THREE
PASSENGER........................8O-14
BENCH - INSTALLATION, SEAT BELT
BUCKLE - SECOND ROW INBOARD -
50/50..............................8O-12
BENCH - INSTALLATION, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT....23-99
BENCH - REMOVAL, SEAT BACK HINGE
COVERS - QUAD BUCKET, 50/50 SPLIT . . 23-100
BENCH - REMOVAL, SEAT BELT BUCKLE
- FIRST ROW.......................8O-12
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW - THREE PASSENGER....8O-14
BENCH - REMOVAL, SEAT BELT BUCKLE
- SECOND ROW INBOARD - 50/50.......8O-12
BENCH - REMOVAL, SEAT CUSHION
COVER - QUAD BUCKET, 50/50 SPLIT....23-98
BENCH SEAT - REMOVAL, CHILD SEAT
MODULE...........................23-86
BENCH SEAT BACK - INSTALLATION.....23-101
BENCH SEAT BACK - REMOVAL........23-101
BENCH SEAT BACK COVER -
INSTALLATION......................23-102
BENCH SEAT BACK COVER - REMOVAL . . 23-102
BENCH SEAT BACK HINGE - REMOVAL . . 23-100
BENCH SEAT RISER - 50/50 SPLIT -
INSTALLATION.......................23-99
BENCH SEAT RISER - 50/50 SPLIT -
REMOVAL..........................23-99
BENCH SEAT RISER - SECOND ROW -
INSTALLATION......................23-100
BENCH SEAT RISER - SECOND ROW -
REMOVAL..........................23-99
BENCH SEAT RISER - THIRD ROW -
INSTALLATION......................23-100
BENCH SEAT RISER - THIRD ROW -
REMOVAL.........................23-100
BENCH SEAT TRACK - INSTALLATION . . . 23-102
BENCH SEAT TRACK - REMOVAL.......23-102
BENCH SEATBACK PANEL -
INSTALLATION.......................23-98
BENCH SEATBACK PANEL - REMOVAL....23-98
BEZEL - INSTALLATION, CLUSTER.......23-62
BEZEL - INSTALLATION, INSTRUMENT
PANEL CENTER......................23-67
BEZEL - INSTALLATION, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL - REMOVAL, CLUSTER...........23-62
BEZEL - REMOVAL, INSTRUMENT PANEL
CENTER............................23-67
BEZEL - REMOVAL, SLIDING DOOR
STOP BUMPER......................23-25
BEZEL OUTLETS - INSTALLATION,
CENTER............................24-42
BEZEL OUTLETS - REMOVAL, CENTER....24-40
BI-DIRECTIONAL OVERRUNNING
CLUTCH - DESCRIPTION................3-34
BI-DIRECTIONAL OVERRUNNING
CLUTCH - OPERATION.................3-36
BIN - INSTALLATION, UNDER SEAT
STORAGE..........................23-103
BIN - REMOVAL, UNDER SEAT STORAGE . 23-103
BIN GUIDE - INSTALLATION, UNDER
SEAT STORAGE.....................23-104
BIN GUIDE - REMOVAL, UNDER SEAT
STORAGE..........................23-104
BIN LOCK/LATCH - INSTALLATION,
UNDER SEAT STORAGE...............23-104
BIN LOCK/LATCH - REMOVAL, UNDER
SEAT STORAGE.....................23-104
BLADES - CLEANING, WIPER
...........8R-17
BLADES - INSTALLATION, WIPER
........8R-17
BLADES - REMOVAL, WIPER
...........8R-17
BLEEDING - STANDARD PROCEDURE,
ANTILOCK BRAKE SYSTEM
..............5-78
BLEEDING - STANDARD PROCEDURE,
BASE BRAKE
..........................5-7BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-35
BLEND DOOR ACTUATOR -
DESCRIPTION..................24-11,24-30
BLEND DOOR ACTUATOR -
INSTALLATION..................24-12,24-31
BLEND DOOR ACTUATOR - OPERATION . . 24-11,
24-30
BLEND DOOR ACTUATOR - REMOVAL....24-12,
24-31
BLOCK - CLEANING, ENGINE.......9-112,9-36
BLOCK - DESCRIPTION, ENGINE.....9-112,9-35
BLOCK - DESCRIPTION, NON-ABS
JUNCTION...........................5-33
BLOCK - INSPECTION, ENGINE......9-112,9-36
BLOCK - INSTALLATION, NON-ABS
JUNCTION...........................5-33
BLOCK - OPERATION, NON-ABS
JUNCTION...........................5-33
BLOCK - REMOVAL, NON-ABS JUNCTION . . 5-33
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-20
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-20
BLOCK HEATER - OPERATION, ENGINE....7-20
BLOCK HEATER - REMOVAL, ENGINE......7-20
BLOCK HEATER TESTING - DIAGNOSIS
AND TESTING, ENGINE.................7-20
BLOCKER LATCH - INSTALLATION, FUEL
FILL DOOR.........................23-52
BLOCKER LATCH - REMOVAL, FUEL FILL
DOOR.............................23-52
BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL DOOR........23-52
BLOCKER LATCH STRIKER - REMOVAL,
FUEL FILL DOOR.....................23-52
BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL DOOR........23-53
BLOCKER LOCKOUT LINK - REMOVAL,
FUEL FILL DOOR.....................23-52
BLOWER MOTOR - DESCRIPTION . . 24-43,24-53
BLOWER MOTOR - DIAGNOSIS AND
TESTING......................24-43,24-54
BLOWER MOTOR - INSTALLATION . . 24-46,24-56
BLOWER MOTOR - OPERATION....24-43,24-54
BLOWER MOTOR - REMOVAL......24-46,24-56
BLOWER MOTOR RELAY - DESCRIPTION . 24-13,
24-32
BLOWER MOTOR RELAY - DIAGNOSIS
AND TESTING..................24-14,24-33
BLOWER MOTOR RELAY -
INSTALLATION..................24-14,24-33
BLOWER MOTOR RELAY - OPERATION . . . 24-13,
24-32
BLOWER MOTOR RELAY - REMOVAL....24-14,
24-33
BLOWER MOTOR RESISTOR -
DESCRIPTION..................24-14,24-34
BLOWER MOTOR RESISTOR -
DIAGNOSIS AND TESTING........24-15,24-34
BLOWER MOTOR RESISTOR -
INSTALLATION..................24-16,24-35
BLOWER MOTOR RESISTOR -
OPERATION....................24-15,24-34
BLOWER MOTOR RESISTOR - REMOVAL . 24-16,
24-35
BODY - ASSEMBLY, VALVE............21-257
BODY - DESCRIPTION, THROTTLE.......14-34
BODY - DESCRIPTION, VALVE..........21-250
BODY - DISASSEMBLY, VALVE.........21-252
BODY - INSTALLATION, THROTTLE.......14-35
BODY - INSTALLATION, VALVE.........21-262
BODY - OPERATION, THROTTLE.........14-34
BODY - OPERATION, VALVE...........21-250
BODY - REMOVAL, THROTTLE..........14-35
BODY - REMOVAL, VALVE.............21-251
BODY AND CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA...................8A-4
BODY AND CABLE - INSTALLATION,
ANTENNA
...........................8A-6
BODY AND CABLE - OPERATION,
ANTENNA
...........................8A-4
BODY AND CABLE - REMOVAL,
ANTENNA
...........................8A-5
BODY CODE PLATE - DESCRIPTION
.....Intro.-1
BODY CONTROL MODULE -
DESCRIPTION
........................8E-3
RSINDEX3
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ProCarManuals.com

CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-6
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-7
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-67
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-67
CENTER BEZEL OUTLETS -
INSTALLATION.......................24-42
CENTER BEZEL OUTLETS - REMOVAL....24-40
CENTER CONSOLE LAMP SWITCH -
INSTALLATION.......................8L-26
CENTER CONSOLE LAMP SWITCH -
REMOVAL..........................8L-26
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-7
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER HINGE - INSTALLATION.........23-24
CENTER HINGE - REMOVAL............23-24
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-7
CENTER STRIKER - INSTALLATION.......23-27
CENTER STRIKER - REMOVAL..........23-27
CENTERING - STANDARD PROCEDURE,
CLOCK SPRING.......................8O-4
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE SAFETY..................Intro.-11
CHAIN AND CAMSHAFT SPROCKET -
INSTALLATION, TIMING................9-157
CHAIN AND CAMSHAFT SPROCKET -
REMOVAL, TIMING...................9-156
CHAIN COVER - INSTALLATION, TIMING . . 9-155
CHAIN COVER - REMOVAL, TIMING......9-153
CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-153
CHANGE - STANDARD PROCEDURE,
DIFFERENTIAL ASSEMBLY FLUID.........3-40
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER...........9-137,9-53
CHANGE - STANDARD PROCEDURE,
OVERRUNNING CLUTCH HOUSING
FLUID..............................3-41
CHANGE - STANDARD PROCEDURE, PTU
FLUID..............................21-5
CHANGER - DESCRIPTION, CD...........8A-7
CHANGER - INSTALLATION, CD..........8A-8
CHANGER - OPERATION, CD.............8A-7
CHANGER - REMOVAL, CD..............8A-8
CHANNEL - INSTALLATION, WATER.....23-118
CHANNEL - REMOVAL, WATER.........23-118
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM
...............24-88
CHARGE LEVEL - DIAGNOSIS AND
TESTING, REFRIGERANT SYSTEM
.......24-85
CHARGING - STANDARD PROCEDURE,
CONVENTIONAL BATTERY
..............8F-11
CHARGING - STANDARD PROCEDURE,
SPIRAL PLATE BATTERY
...............8F-10
CHARGING SYSTEM - DESCRIPTION
.....8F-20
CHARGING SYSTEM - OPERATION
.......8F-20
CHARTS - DIAGNOSIS AND TESTING,
STEERING SYSTEM DIAGNOSIS
..........19-3
CHARTS - SPECIFICATIONS, COLOR
CODE
..............................23-83
CHATTER COMPLAINTS - DIAGNOSIS
AND TESTING, CLUTCH
.................6-6
CHECK - DIAGNOSIS AND TESTING,
COOLING SYSTEM FLOW
................7-3
CHECK - DIAGNOSIS AND TESTING,
EXHAUST SYSTEM RESTRICTION
.........11-2
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL
.......................7-5
CHECK - STANDARD PROCEDURE,
ENGINE OIL LEVEL
...................9-137CHECK - STANDARD PROCEDURE, FLUID
LEVEL.............................21-71
CHECK, STANDARD PROCEDURE -
ENGINE OIL LEVEL....................9-53
CHECK, STANDARD PROCEDURE - FLUID
LEVEL AND CONDITION..............21-201
CHECK STRAP - INSTALLATION.........23-15
CHECK STRAP - REMOVAL.............23-15
CHECKING - STANDARD PROCEDURE,
BRAKE FLUID LEVEL...................5-32
CHECKING - STANDARD PROCEDURE,
POWER STEERING FLUID LEVEL........19-44
CHECKING BATTERY ELECTROLYTE
LEVEL - STANDARD PROCEDURE........8F-14
CHECKING ENGINE OIL PRESSURE -
DIAGNOSIS AND TESTING..............9-52
CHECKING POWER STEERING BELT
TENSION - STANDARD PROCEDURE.......7-8
CHILD SEAT - INSTALLATION, QUAD.....23-88
CHILD SEAT - REMOVAL, QUAD.........23-88
CHILD SEAT MODULE, BENCH SEAT -
REMOVAL..........................23-86
CHIME SYSTEM - DIAGNOSIS AND
TESTING............................8B-1
CHIME/BUZZER - DESCRIPTION..........8B-1
CHIME/BUZZER - OPERATION............8B-1
CHIME/BUZZER - WARNING.............8B-1
CHIME/THERMISTOR - DESCRIPTION....8N-10
CHIME/THERMISTOR - INSTALLATION....8N-10
CHIME/THERMISTOR - OPERATION......8N-10
CHIME/THERMISTOR - REMOVAL.......8N-10
CHIRP PREFERENCE - STANDARD
PROCEDURE, HORN..................8N-42
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR......8M-12
CIRCUIT FUNCTIONS - DESCRIPTION . . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING, FEED........8F-32
CIRCUIT TEST - DIAGNOSIS AND
TESTING, CONTROL..................8F-30
CIRCUIT TEST - DIAGNOSIS AND
TESTING, FEED......................8F-33
CIRCUITS - OPERATION, NON-
MONITORED.........................25-5
CIRCUITS AND VALVES - OPERATION,
HYDRAULIC..........................5-83
CLAMP - STANDARD PROCEDURE,
HOSES..............................14-6
CLAMPS - DESCRIPTION, FUEL
LINES/HOSES........................14-6
CLAMPS - DESCRIPTION, HOSE...........7-1
CLAMPS - OPERATION, HOSE.............7-2
CLEAN, CLEANING...................21-114
CLEARANCE - STANDARD PROCEDURE,
MEASURING CONNECTING ROD
BEARING...........................9-120
CLEARANCE USING PLASTIGAGE -
STANDARD PROCEDURE, MEASURING
BEARING........................9-12,9-84
CLOCK SPRING - DESCRIPTION..........8O-4
CLOCK SPRING - INSTALLATION.........8O-5
CLOCK SPRING - OPERATION...........8O-4
CLOCK SPRING - REMOVAL.............8O-4
CLOCK SPRING CENTERING -
STANDARD PROCEDURE...............8O-4
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-1
CLUSTER - OPERATION, INSTRUMENT.....8J-1
CLUSTER BEZEL - INSTALLATION
........23-62
CLUSTER BEZEL - REMOVAL
...........23-62
CLUSTER DIAGNOSIS - DIAGNOSIS AND
TESTING
............................8J-2
CLUSTER ILLUMINATION LAMPS -
INSTALLATION
.......................8L-26
CLUSTER ILLUMINATION LAMPS -
REMOVAL
..........................8L-26
CLUSTER LENS - INSTALLATION
........8J-10
CLUSTER LENS - REMOVAL
............8J-10
CLUTCH - DESCRIPTION
.................6-1
CLUTCH - DESCRIPTION, BI-
DIRECTIONAL OVERRUNNING
...........3-34
CLUTCH - DESCRIPTION, COMPRESSOR
. . 24-16
CLUTCH - OPERATION, BI-DIRECTIONAL
OVERRUNNING
.......................3-36
CLUTCH - OPERATION, COMPRESSOR
....24-17
CLUTCH AIR GAP - STANDARD
PROCEDURE, COMPRESSOR
...........24-17CLUTCH AIR PRESSURE TESTS -
DIAGNOSIS AND TESTING............21-122
CLUTCH ASSEMBLY - ASSEMBLY, INPUT . 21-216
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT............................21-208
CLUTCH ASSY - 2.4L GAS -
INSTALLATION, MODULAR..............6-11
CLUTCH ASSY - 2.4L GAS - REMOVAL,
MODULAR...........................6-11
CLUTCH BREAK-IN - STANDARD
PROCEDURE, COMPRESSOR...........24-17
CLUTCH CHATTER COMPLAINTS -
DIAGNOSIS AND TESTING...............6-6
CLUTCH COIL - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-20
CLUTCH COVER AND DISC RUNOUT -
DIAGNOSIS AND TESTING...............6-6
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - INSTALLATION...............6-12
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - REMOVAL...................6-11
CLUTCH HOUSING FLUID CHANGE -
STANDARD PROCEDURE,
OVERRUNNING.......................3-41
CLUTCH PEDAL INTERLOCK SWITCH -
INSTALLATION........................6-14
CLUTCH PEDAL INTERLOCK SWITCH -
REMOVAL...........................6-13
CLUTCH PEDAL UPSTOP SWITCH -
INSTALLATION........................6-16
CLUTCH PEDAL UPSTOP SWITCH -
REMOVAL...........................6-15
CLUTCH RELAY - DESCRIPTION,
COMPRESSOR........................24-21
CLUTCH RELAY - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-22
CLUTCH RELAY - INSTALLATION,
COMPRESSOR.......................24-22
CLUTCH RELAY - OPERATION,
COMPRESSOR.......................24-21
CLUTCH RELAY - REMOVAL,
COMPRESSOR.......................24-22
CLUTCH RELEASE LEVER AND BEARING
- INSTALLATION.......................6-7
CLUTCH RELEASE LEVER AND BEARING
- REMOVAL...........................6-6
CLUTCH SYSTEM - DIAGNOSIS AND
TESTING.............................6-3
CLUTCH/COIL - INSPECTION,
COMPRESSOR.......................24-18
CLUTCHES - DESCRIPTION, DRIVING....21-190
CLUTCHES - DESCRIPTION, HOLDING . . . 21-207
CLUTCHES - OPERATION, DRIVING.....21-190
CLUTCHES - OPERATION, HOLDING.....21-207
COAT/CLEARCOAT FINISH -
DESCRIPTION, BASE..................23-84
CODE - DESCRIPTION, PAINT...........23-84
CODE CHARTS - SPECIFICATIONS,
COLOR.............................23-83
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER..............8M-11
CODES - STANDARD PROCEDURE,
OBTAINING DIAGNOSTIC TROUBLE......8E-15
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER..............8M-11
COIL - DESCRIPTION, IGNITION
..........8I-6
COIL - DIAGNOSIS AND TESTING,
COMPRESSOR CLUTCH
...............24-20
COIL - OPERATION, IGNITION
............8I-6
COLLAR - INSTALLATION, STRUCTURAL
. . . 9-48
COLLAR - REMOVAL, STRUCTURAL
.......9-47
COLOR CODE CHARTS -
SPECIFICATIONS
.....................23-83
COLUMN - DESCRIPTION, STEERING
.....19-10
COLUMN - DIAGNOSIS AND TESTING,
STEERING
..........................19-12
COLUMN COVER - INSTALLATION,
LOWER STEERING
...................23-69
COLUMN COVER - INSTALLATION, OVER
STEERING
..........................23-69
COLUMN COVER - REMOVAL, LOWER
STEERING
..........................23-69
COLUMN COVER - REMOVAL, OVER
STEERING
..........................23-69
COLUMN COVER BACKING PLATE -
INSTALLATION, STEERING
.............23-69
6 INDEXRS
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