2003 CHRYSLER CARAVAN suspension

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Page 1429 of 2177

CHRYSLER CARAVAN 2003  Service Manual gear (Fig. 10). Do not fully tighten the fittings at this
time.
(7) Install the routing clamp with the bolt securing
the power steering fluid hoses to the rear of the cra-
dle crossmember (Fig. 11).
(

Page 1430 of 2177

CHRYSLER CARAVAN 2003  Service Manual (1) Install outer tie rod onto inner tie rod.
(2) Do not tighten jam nut.
(3) Install tie rod end into the steering knuckle.
Start tie rod end to steering knuckle attaching nut
onto stud of tie rod en

Page 1434 of 2177

CHRYSLER CARAVAN 2003  Service Manual (11) Remove the power steering fluid pressure line
from the power steering pump (Fig. 6). Drain excess
power steering fluid from tube.(12) Remove the fasteners, then the accessory
drive splash shield.

Page 1440 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
(1) Install the power steering fluid cooler on the
cradle crossmember reinforcement (Fig. 18). Install
the mounting bolts and tighten to 11 N´m (100 in.
lbs.).
(2) Install power steering

Page 1443 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: Use care not to bend tube ends of the
power steering hoses when installing. Leaks and
restrictions may occur.
CAUTION: Power steering fluid hoses must remain
away from the exhaust system and

Page 1444 of 2177

CHRYSLER CARAVAN 2003  Service Manual (11) Remove power steering fluid return hose with
cooler from vehicle.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) Remove any used O-rings from ends of power
steering hose.
(2) Using a lint free towel

Page 1445 of 2177

CHRYSLER CARAVAN 2003  Service Manual (6) Attach return hose tubes to suspension cradle
crossmember using routing clamp and bolt (Fig. 20).
Tighten clamp bolt to 23 N´m (200 in. lbs.) torque.
(7) Install the power steering fluid cooler o

Page 1787 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Align with paint breaks around bolt heads.
(4) Install bolts attaching ends of crossmember to
radiator closure panel (Fig. 14). Tighten bolts to 19
N´m (14 ft. lbs.) torque.
(5) Install bolts att