2003 CHRYSLER CARAVAN heater

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Page 1327 of 2177

CHRYSLER CARAVAN 2003  Service Manual CAUTION: The special screws used for attaching
the EGR tube and power steering reservoir to the
manifold must be installed slowly using hand tools
only. This requirement is to prevent the melting of
m

Page 1328 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²Check for cylinder head mounting surface distor-
tion using a straightedge and thickness gauge. (Refer
to 9 - ENGINE/CYLINDER HEAD - INSPECTION)
INSTALLATION - LOWER INTAKE MANIFOLD
(1) Place a bead

Page 1332 of 2177

CHRYSLER CARAVAN 2003  Service Manual VALVE TIMING
STANDARD PROCEDURE
STANDARD PROCEDURE - VALVE TIMING
VERIFICATION
(1) Remove front cylinder head cover and all 6
spark plugs.
(2) Rotate engine until the #2 piston is at TDC of
the compre

Page 1333 of 2177

CHRYSLER CARAVAN 2003  Service Manual (16) Remove camshaft position sensor from timing
chain cover (Fig. 136).
Fig. 133 OIL PICKUP TUBE
1 - BOLT
2 - OIL PICK-UP TUBE
3 - O-RING
Fig. 134 HEATER RETURN HOSE (Without Engine
Oil Cooler)
1 - C

Page 1334 of 2177

CHRYSLER CARAVAN 2003  Service Manual (17) Remove the water pump for cover removal
clearance. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - REMOVAL)
(18) Remove the bolt attaching the power steering
pump support strut to the front cover (Fig.

Page 1378 of 2177

CHRYSLER CARAVAN 2003  Service Manual 1 second. Therefore, battery voltage is not supplied to
the fuel pump, ignition coil, fuel injectors and heated
oxygen sensors.
ENGINE START-UP MODE
This is an OPEN LOOP mode. If the vehicle is in
par

Page 1379 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²All monitored components (refer to the Emission
section for On-Board Diagnostics).
The PCM compares the upstream and downstream
heated oxygen sensor inputs to measure catalytic
convertor efficiency.

Page 1391 of 2177

CHRYSLER CARAVAN 2003  Service Manual capacity and converter efficiency. Also, the PCM uses
the upstream heated oxygen sensor input when
adjusting injector pulse width.
When the catalytic converter efficiency drops below
emission standard