2003 CHEVROLET SUBURBAN brake fluid

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside
of Your Vehicle...........................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuel E-85 (85% Ethanol).................................5-7
Fuels in Foreign Countries...............................5-8
Filling Your Tank............................................5-9
Filling a Portable Fuel Container.....................5-11
Checking Things Under
the Hood....................................................5-12
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-18
Engine Air Cleaner/Filter................................5-23
Automatic Transmission Fluid.........................5-26
Engine Coolant.............................................5-29
Coolant Surge Tank Pressure Cap..................5-32
Engine Overheating.......................................5-33Cooling System............................................5-36
Engine Fan Noise.........................................5-42
Power Steering Fluid.....................................5-43
Windshield Washer Fluid................................5-44
Brakes........................................................5-45
Battery........................................................5-48
Jump Starting...............................................5-49
All-Wheel Drive..............................................5-55
Rear Axle.......................................................5-56
Four-Wheel Drive............................................5-57
Front Axle......................................................5-58
Bulb Replacement..........................................5-59
Halogen Bulbs..............................................5-59
Headlamps..................................................5-60
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-61
Side Identi®cation Marker Lamps.....................5-62
Roof Marker Lamps......................................5-62
Taillamps.....................................................5-64
Replacement Bulbs.......................................5-66
Windshield Wiper Blade Replacement..............5-66
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
B. Coolant Surge Tank. See
Cooling System on
page 5-36.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-23.
D. Engine Oil Dipstick. See
Engine Oil on page 5-18.
E. Automatic Transmission Dipstick. See
Automatic
Transmission Fluid on page 5-26.
F. Engine Oil Fill. See
Engine Oil on page 5-18.
G. Fan. See
Cooling System on page 5-36.
H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-49.I. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-43.
J. Remote Positive (+) Terminal. See
Jump Starting on
page 5-49.
K. Brake Master Cylinder Reservoir. See
Brakes on
page 5-45.
L. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-109.
M. Battery. See
Battery on page 5-48.
N. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-44.
5-15

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
B. Coolant Surge Tank. See
Cooling System on
page 5-36.
C. Air Filter Restriction Indicator (If Equipped). See
Engine Air Cleaner/Filter on page 5-23.
D. Engine Oil Dipstick. See
Engine Oil on page 5-18.
E. Automatic Transmission Dipstick. See
Automatic
Transmission Fluid on page 5-26.
F. Engine Oil Fill. See
Engine Oil on page 5-18.
G. Fan. See
Cooling System on page 5-36.
H. Remote Negative (-) Terminal (GND). See
Jump
Starting on page 5-49.I. Remote Positive (+) Terminal. See
Jump Starting on
page 5-49.
J. Power Steering Fluid Reservoir. See
Power Steering
Fluid on page 5-43.
K. Brake Master Fluid Reservoir. See
Brakes on
page 5-45.
L. Underhood Fuse Block. See
Fuses and Circuit
Breakers on page 5-109.
M. Battery. See
Battery on page 5-48.
N. Windshield Washer Fluid Reservoir. See
Windshield
Washer Fluid on page 5-44.
5-17

Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50ÉF
(10ÉC). If it's colder than 50ÉF (10ÉC), drive the vehicle
in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold ¯uid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for ®ve minutes if outside temperatures are
50ÉF (10ÉC) or more. If it's colder than 50ÉF (10ÉC), you
may have to idle the engine longer. Should the ¯uid
level be low during this cold check, you
mustcheck the
¯uid hot before adding ¯uid. Checking the ¯uid hot
will give you a more accurate reading of the ¯uid level.
Checking the Fluid Level
Prepare your vehicle as follows:
·Park your vehicle on a level place. Keep the engine
running.
·With the parking brake applied, place the shift lever
in PARK (P).
·With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
·Let the engine run at idle for three minutes or more.
5-27

Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-14for the location of the reservoir.
There are only two reasons why the brake ¯uid level in
the reservoir might go down. The ®rst is that the
brake ¯uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the ¯uid level goes back up. The other reason is
that ¯uid is leaking out of the brake system. If it is, you
should have your brake system ®xed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.
So, it is not a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid will not correct a leak. If you add ¯uid
when your linings are worn, then you will have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system. See ªChecking Brake Fluidº
in this section.
Refer to the Maintenance Schedule to determine when
to check your brake ¯uid. See
Part C: Periodic
MaintenanceInspections on page 6-16.
5-45

Checking Brake Fluid
You can check the brake ¯uid without taking off the cap.
Just look at the brake ¯uid reservoir. The ¯uid level
should be above MIN. If it is not, have your brake
system checked to see if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the MIN but not over the
MAX mark.
What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-18.
Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper brake
¯uid.
5-46

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-12
At Least Once a Year...................................6-13Part C: Periodic MaintenanceInspections.........6-16
Steering and Suspension Inspection................6-16
Exhaust System Inspection............................6-16
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-17
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-17
Brake System Inspection................................6-17
Part D: Recommended Fluids and Lubricants. . . .6-18
Part E: Maintenance Record...........................6-20
Section 6 Maintenance Schedule
6-1

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-18.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-29.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Axle
(Four-Wheel
Drive)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849 or equivalent).
Front Axle
(All-Wheel
Drive)SAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455) or
equivalent meeting GM Speci®cation
9986115.
6-18