2003 CHEVROLET S10 suspension

After Off-Road Driving
Remove any brush or debris that has collected on the
underbody, chassis or under the hood. These
accumulations can be a ®re hazard.
After operation in mud or sand, have the brake linings
cleaned and checked. These substances can cause
glazing and uneven braking. Check the body structure,
steering, suspension, wheels, tires and exhaust
system for damage. Also, check the fuel lines and
cooling system for any leakage.
Your vehicle will require more frequent service due to
off-road use. Refer to the Maintenance Schedule
for additional information.
Driving at Night
Night driving is more dangerous than day driving. One
reason is that some drivers are likely to be impaired
Ð by alcohol or drugs, with night vision problems, or by
fatigue.
Here are some tips on night driving.
·Drive defensively.
·Don't drink and drive.
4-28

{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
Using heavier suspension components to get added
durability might not change your weight ratings. Ask your
dealer to help you load your vehicle the right way.
Notice:Your warranty does not cover parts
or components that fail because of overloading.
If you put things inside your vehicle±like suitcases, tools,
packages, or anything else±they will go as fast as the
vehicle goes. If you have to stop or turn quickly, or
if there is a crash, they'll keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
·Put things in the trunk of your vehicle. In a
trunk, put them as far forward as you can.
Try to spread the weight evenly.
·Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
·Do not leave an unsecured child restraint
in your vehicle.
·When you carry something inside the
vehicle, secure it whenever you can.
·Do not leave a seat folded down unless
you need to.
There's also important loading information for off-road
driving in this manual. See
ªLoading Your Vehicle
for Off-Road Driving²underOff-Road Driving with Your
Four-Wheel-Drive Vehicle on page 4-14.
4-49

Tire Chains
{CAUTION:
If your vehicle has P235/75R15, P235/70R15,
P235/55R16 or 31x10.50R15LT/C size tires,
don't use tire chains. They can damage your
vehicle because there's not enough clearance.
Tire chains used on a vehicle without the
proper amount of clearance can cause damage
to the brakes, suspension or other vehicle
parts. The area damaged by the tire chains
could cause you to lose control of your vehicle
and you or others may be injured in a crash.
CAUTION: (Continued)
CAUTION: (Continued)
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer's
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it's contacting your vehicle, and don't
spin your wheels.
If you do ®nd traction devices that will ®t,
install them on the rear tires.
5-70

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-18
Part B: Owner Checks and Services................6-26
At Each Fuel Fill..........................................6-26
At Least Once a Month.................................6-26
At Least Twice a Year...................................6-27At Least Four Times a Year...........................6-28
At Least Once a Year...................................6-28
Part C: Periodic MaintenanceInspections.........6-31
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-31
Exhaust System Inspection............................6-31
Fuel System Inspection..................................6-32
Engine Cooling System Inspection...................6-32
Throttle System Inspection.............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-32
Brake System Inspection................................6-32
Part D: Recommended Fluids and Lubricants. . . .6-33
Part E: Maintenance Record...........................6-35
Section 6 Maintenance Schedule
6-1

Every 100,000 Miles (166 000 km):Spark Plug Wire
Inspection. Spark Plug Replacement. 4.3L V6 Engine
Only: Positive Crankcase Ventilation (PCV) Valve
Inspection.
Every 150,000 Miles (240 000 km):Cooling System
Service (or every 60 months, whichever occurs
®rst). Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26andPart C: Periodic MaintenanceInspections on
page 6-31.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, parking brake cable guides, propshaft splines,
universal joints, constant velocity joint and brake
pedal springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-32.
**
Drive axle service. See Part D: Recommended Fluids
and Lubricants on page 6-33for proper lubricant to use:
·Check ¯uid level and add ¯uid as needed. If driving in
dusty areas or when towing a trailer, drain ¯uid and
re®ll every 15,000 miles (25 000 km).
·If your vehicle has a locking differential, drain ¯uid
and re®ll at ®rst engine oil change.
·More frequent lubrication may be required for
heavy-duty or off-road use.
6-7

Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, parking brake cable guides, propshaft splines,
universal joints, constant velocity joint and brake
pedal springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-32.
**
Drive axle service. See Part D: Recommended Fluids
and Lubricants on page 6-33for proper lubricant
to use:
q
Check ¯uid level and add ¯uid as needed.
qIf your vehicle has a locking differential, drain ¯uid
and re®ll at ®rst engine oil change.
7,500 Miles (12 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An
Emission Control Service. (See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
6-19

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-10.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-37.
6-31

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10