2003 CHEVROLET MONTE CARLO Engine

4. After the engine cools, open the coolant air bleed
valve or valves.
3400 V6 engine: There are two bleed valves. One is
located on the thermostat housing. The other is
located on the thermostat bypass tube.
3800 V6 engine: There is one bleed valve. It is
located on the thermostat housing. 3400 V6 Bleed Valve #1
3400 V6 Bleed Valve #2
3800 V6 Bleed Valve
5-39

5. Fill the radiator with the proper DEX-COOLž
coolant mixture, up to the base of the ®ller
neck. SeeEngine Coolant on page 5-26for more
information about the proper coolant mixture.
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close
the valves after the radiator is ®lled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.7. If you have the 3800 V6 engine, replace the
3800 Series II V6 engine cover shield.
7.1. Remove the oil ®ll tube, with cap attached,
from the valve cover.
7.2. Insert the catch tab on the cover shield
under the bracket on the engine.
7.3. Place the hole in the cover shield over the
hole in the valve cover. Install oil ®ll tube and
cap by twisting clockwise.
8. Then ®ll the coolant recovery tank to the
COLD mark.
9. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.
5-40

10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.12. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.
5-41

Power Steering Fluid
The power steering ¯uid reservoir is located toward the
rear of the engine compartment, on the passenger's
side of the vehicle.
It will have the above symbol on its cap. See
Engine
Compartment Overview on page 5-12.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering ¯uid
unless you suspect there is a leak in the system or
you hear an unusual noise. A ¯uid loss in this systemcould indicate a problem. Have the system inspected
and repaired. See
Engine Compartment Overview
on page 5-12for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then
remove the cap again and look at the ¯uid level on the
dipstick.
When the 3400 V6 engine compartment is hot, the level
should be at the H (hot) mark. When it's cold, the
level should be at the C (cold) mark. If the ¯uid is at the
ADD mark, you should add ¯uid.
For the 3800 V6 engine, the level should be at the HOT
mark when the engine compartment is hot. If the ¯uid
is at the ADD mark, you should add ¯uid.
What to Use
To determine what kind of ¯uid to use, seePart D: Recommended Fluids and Lubricants on
page 6-16. Always use the proper ¯uid. Failure to
use the proper ¯uid can cause leaks and damage
hoses and seals.
5-42

Windshield Washer Fluid
What to Use
When you need windshield washer ¯uid, be sure to read
the manufacturer's instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use a ¯uid that has
sufficient protection against freezing.
Adding Washer Fluid
When this message is displayed, it means the vehicle is
low on windshield washer ¯uid. You should add more
windshield washer ¯uid soon.Open the cap with the
washer symbol on it. Add
washer ¯uid until the
tank is full.
Engine
Compartment Overview on
page 5-12
for more
information on location.
Notice:
·When using concentrated washer ¯uid, follow
the manufacturer's instructions for adding water.
·Don't mix water with ready-to-use washer ¯uid.
Water can cause the solution to freeze and
damage your washer ¯uid tank and other parts of
the washer system. Also, water doesn't clean as
well as washer ¯uid.
·Fill your washer ¯uid tank only three-quarters full
when it's very cold. This allows for expansion if
freezing occurs, which could damage the tank if
it is completely full.
·Don't use engine coolant (antifreeze) in your
windshield washer. It can damage your washer
system and paint. United States
Canada
5-43

Brakes
Brake Fluid
Your brake master cylinder reservoir is ®lled with DOT-3
brake ¯uid. SeeEngine Compartment Overview on
page 5-12for the location of the reservoir.
There are only two reasons why the brake ¯uid level in
the reservoir might go down. The ®rst is that the
brake ¯uid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,the ¯uid level goes back up. The other reason is that
¯uid is leaking out of the brake system. If it is, you
should have your brake system ®xed, since a leak
means that sooner or later your brakes won't work well,
or won't work at all.
So, it isn't a good idea to ªtop offº your brake ¯uid.
Adding brake ¯uid won't correct a leak. If you add ¯uid
when your linings are worn, then you'll have too
much ¯uid when you get new brake linings. You should
add (or remove) brake ¯uid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake ¯uid, it can spill on
the engine. The ¯uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
¯uid only when work is done on the brake
hydraulic system.
When your brake ¯uid falls to a low level, your brake
warning light will come on. See
Brake System Warning
Light on page 3-36.
5-44

What to Add
When you do need brake ¯uid, use only DOT-3 brake
¯uid. Use new brake ¯uid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-16.
Always clean the brake ¯uid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of ¯uid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper
brake ¯uid.
Notice:
·Using the wrong ¯uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they'll have to be replaced.
Don't let someone put in the wrong kind of ¯uid.
·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle.
If you do, wash it off immediately. See
ªAppearance Careº in the Index.
5-45

Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your
vehicle was designed and tested with top-quality GM
brake parts. When you replace parts of your braking
system Ð for example, when your brake linings
wear down and you need new ones put in Ð be sure
you get new approved GM replacement parts. If
you don't, your brakes may no longer work properly.
For example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your
front and rear brakes can change Ð for the worse. The
braking performance you've come to expect can
change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelcožbattery. When it's time for a new battery, get
one that has the replacement number shown on the
original battery's label. We recommend an ACDelco
ž
battery. SeeEngine Compartment Overview on
page 5-12for battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you're not going to drive your vehicle for 25 days or
more, remove the black, negative (-) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren't careful. See ªJump Startingº next for
tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your
vehicle for longer storage periods.
Also, for your audio system, see
Theft-Deterrent
Feature on page 3-89.
5-47