2003 CHEVROLET MALIBU suspension

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-4
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-11
Part B: Owner Checks and Services................6-15
At Each Fuel Fill..........................................6-15
At Least Once a Month.................................6-15At Least Twice a Year...................................6-16
At Least Once a Year...................................6-16
Part C: Periodic MaintenanceInspections.........6-19
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-19
Exhaust System Inspection............................6-19
Fuel System Inspection..................................6-19
Engine Cooling System Inspection...................6-20
Throttle System Inspection.............................6-20
Brake System Inspection................................6-20
Part D: Recommended Fluids and Lubricants. . . .6-21
Part E: Maintenance Record...........................6-22
Section 6 Maintenance Schedule
6-1

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-9.
Steering, Suspension and
Front Drive Axle Boot and
Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage.
Replace seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the
body near the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as
open seams, holes, loose connections or other
conditions which could cause a heat build-up in the
¯oor pan or could let exhaust fumes into the vehicle.
See
Engine Exhaust on page 2-26.
Fuel System Inspection
Inspect the complete fuel system for damage
or leaks.
6-19

If NHTSA receives similar complaints, it may open an
investigation, and if it ®nds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in
individual problems between you, your dealer or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-9

I
If No Steam Is Coming From Your Engine..........5-23
If Steam Is Coming From Your Engine...............5-22
If the Light Is Flashing.....................................3-31
If the Light Is on Steady..................................3-31
If You Are Stuck in Sand, Mud, Ice or Snow.......4-27
If You Do Decide To Pull a Trailer.....................4-35
If You're Caught in a Blizzard...........................4-25
Ignition Positions.............................................2-17
Ignition Transaxle Lock Check..........................6-18
Infants and Young Children, Restraints...............1-31
In¯ation -- Tire Pressure..................................5-49
Inspection......................................................6-20
Brake System.............................................6-20
Engine Cooling System................................6-20
Exhaust System..........................................6-19
Fuel System...............................................6-19
Part C - Periodic Maintenance.......................6-19
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-19
Throttle System...........................................6-20
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block (Passenger's Side)....5-79
Instrument Panel Fuse Block (Driver's Side).......5-78
Instrument Panel.............................................3-23
Cluster.......................................................3-23
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Starting.................................................5-36
K
Key Lock Cylinders Service..............................6-16
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-15
Lap Belt........................................................1-24
Lap-Shoulder Belt...................................1-12, 1-21
LATCH System...............................................1-40
Child Restraints...........................................1-40
Securing a Child Restraint Designed for
the LATCH System...................................1-41
Leaving Your Vehicle With the Engine
Running.....................................................2-24
Leaving Your Vehicle.......................................2-11
Light.............................................................3-26
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-28
Brake System Warning.................................3-27
7

Light (cont.)
Charging System.........................................3-27
Check Oil Level..........................................3-33
Door Ajar...................................................3-34
Low Coolant Warning...................................3-29
Low Washer Fluid Warning...........................3-34
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-32
Passlock
žWarning.......................................3-34
Safety Belt Reminder...................................3-25
Service Vehicle Soon...................................3-35
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-11
Locks............................................................. 2-8
Delayed Locking........................................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-11
Lockout Protection.......................................2-11
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-9
Rear Door Security Locks.............................2-10
Long Trip/Highway De®nition.............................. 6-5
Long Trip/Highway Intervals............................... 6-5
Long Trip/Highway Scheduled Maintenance........6-11
Loss of Control...............................................4-12
Low Coolant Warning Light..............................3-29
Low Washer Fluid Warning Light.......................3-34
M
Maintenance, Normal Replacement Parts............5-83
Maintenance Schedule.....................................6-15
At Each Fuel Fill.........................................6-15
At Least Once a Month................................6-15
At Least Once a Year..................................6-16
At Least Twice a Year..................................6-16
Brake System Inspection..............................6-20
Engine Cooling System Inspection.................6-20
Exhaust System Inspection...........................6-19
Fuel System Inspection................................6-19
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-11
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services..............6-15
Part C - Periodic MaintenanceInspections.......6-19
Part D - Recommended Fluids and
Lubricants...............................................6-21
Part E - Maintenance Record.........................6-22
Selecting the Right Schedule.......................... 6-4
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-19
Throttle System Inspection............................6-20
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
8

Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-4
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-30
Publications Ordering Information..................... 7-9
Vehicle Soon Light.......................................3-35
Setting Preset Stations....................3-38, 3-42, 3-49
Setting the Time.............................................3-37
Radios with Radio Data
Systems (RDS)........................................3-37
Radios without Radio Data
Systems (RDS)........................................3-36
Setting the Tone (Bass/Treble)..........3-38, 3-43, 3-49
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-23
Shifting Out of Park (P)...................................2-25
Short Trip/City De®nition.................................... 6-4
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-14
Skidding........................................................4-13
Some Other Rainy Weather Tips.......................4-17
Special Fabric Cleaning Problems.....................5-69
Speci®cations, Capacities.................................5-82
Speedometer..................................................3-24
Starter Switch Check.......................................6-17
Starting Your Engine.......................................2-18
Steering.......................................................... 4-8
Steering in Emergencies..................................4-10Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-19
Steering Tips................................................... 4-9
Storage Areas................................................2-30
Center Console Storage Area........................2-30
Cupholder(s)...............................................2-30
Glove Box..................................................2-30
Storage.........................................................2-30
Garment Hooks...........................................2-30
Storing the Flat Tire and Tools..........................5-65
Storing the Spare Tire and Tools.......................5-66
Stuck in Sand, Mud, Ice or Snow......................4-27
Sun Visors.....................................................2-15
Sunroof.........................................................2-31
Supplemental Restraint System (SRS)...............1-48
How Does an Air Bag Restrain?....................1-52
Servicing Your Air Bag-Equipped Vehicle.........1-54
What Makes an Air Bag In¯ate?....................1-52
What Will You See After an
Air Bag In¯ates?.......................................1-52
When Should an Air Bag In¯ate?...................1-51
Where Are the Air Bags?..............................1-50
T
Tachometer....................................................3-25
Taillamps.......................................................5-45
Turn Signal, Stoplamps and Back-up Lamps....5-45
Theft-Deterrent, Radio.....................................3-57
12