2003 CHEVROLET CAVALIER brake

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-34
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-5
Add-On Electrical Equipment............................5-80
Adjusting the Speakers
(Balance/Fade)....................3-38, 3-42, 3-52, 3-66
Air Bag Systems.............................................1-49
How Does an Air Bag Restrain?....................1-56
Servicing Your Air Bag-Equipped Vehicle.........1-58
What Makes an Air Bag In¯ate?....................1-55
What Will You See After an Air
Bag In¯ates?...........................................1-56
When Should an Air Bag In¯ate?...................1-55
Where Are the Air Bags?..............................1-52
Air Bag .........................................................3-24
Readiness Light..........................................3-24
Air Cleaner/Filter, Engine.................................5-18
AM-FM Radio.................................................3-37
AM ...............................................................3-76
Antenna, Fixed Mast.......................................3-78
Antenna, XMŸ Satellite Radio Antenna System . . 3-79
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-27
Appearance Care............................................5-71
Care of Safety Belts....................................5-74
Chemical Paint Spotting...............................5-77
Cleaning the Inside of Your Vehicle................5-71Appearance Care (cont.)
Cleaning the Outside of Your Vehicle..............5-74
Finish Damage............................................5-77
Sheet Metal Damage...................................5-77
Underbody Maintenance...............................5-77
Vehicle Care/Appearance Materials................5-78
Weatherstrips..............................................5-74
Arming the System.........................................2-15
Ashtrays........................................................3-16
Audio System(s).............................................3-36
AM-FM Radio.............................................3-37
Care of Your Cassette Tape Player................3-77
Care of Your CD Player...............................3-78
Care of Your CDs........................................3-78
Chime Level Adjustment...............................3-79
Fixed Mast Antenna.....................................3-78
Personal Choice Radio Controls....................3-75
Radio with Cassette and CD.........................3-63
Radio with CD....................................3-39, 3-49
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-36
Theft-Deterrent Feature................................3-76
Understanding Radio Reception.....................3-76
XMŸ Satellite Radio Antenna System............3-79
Automatic Transaxle Inspection.........................6-20
Automatic Transaxle Shift Lock Control
System Check.............................................6-21
1

Automatic Transaxle........................................2-19
Fluid..........................................................5-20
Operation...................................................2-22
B
Backing Up....................................................4-38
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Battery..........................................................5-39
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-20
Brake Fluid....................................................5-35
Brake Wear...................................................5-37
Brake............................................................2-26
Parking......................................................2-26
System Inspection.......................................6-24
System Warning Light..................................3-26
Brakes..........................................................5-35
Braking in Emergencies..................................... 4-8
Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-45
Back-Up Lamps...........................................5-49
Front Turn Signal and Parking Lamps.............5-47
Halogen Bulbs............................................5-45
Headlamps.................................................5-45Bulb Replacement (cont.)
Replacement Bulbs......................................5-49
Taillamps and Turn Signal Lamps..................5-48
Buying New Tires...........................................5-55C
California Fuel.................................................. 5-5
Caliper/Knuckle MaintenanceInspection.............6-24
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock............... 2-9
Capacities and Speci®cations............................5-85
Carbon Monoxide...........4-24, 4-34, 4-40, 2-10, 2-30
Care of.........................................................5-74
Safety Belts................................................5-74
Your Cassette Tape Player............................3-77
Your CD Player...........................................3-78
Your CDs ...................................................3-78
Cassette Tape Messages.................................3-72
Cassette Tape Player Service...........................6-19
CD Adapter Kits.............................................3-73
Center Console Storage Area...........................2-35
Chains, Tires..................................................5-59
Charging System Light....................................3-25
Check Engine Light.........................................3-30
2

I
If No Steam Is Coming From Your Engine..........5-26
If Steam Is Coming From Your Engine...............5-25
If the Light Is Flashing.....................................3-31
If the Light Is on Steady..................................3-32
If You Are Stuck in Sand, Mud, Ice or Snow.......4-29
If You Do Decide To Pull A Trailer.....................4-35
If You're Caught in a Blizzard...........................4-27
Ignition Positions.............................................2-17
Ignition Transaxle Lock Check..........................6-22
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-52
Inspection......................................................6-24
Brake System.............................................6-24
Caliper/Knuckle Maintenance.........................6-24
Engine Cooling System................................6-23
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Throttle System...........................................6-23
Instrument Panel Brightness.............................3-14
Instrument Panel Fuse Block............................5-82
Instrument Panel.............................................3-22
Cluster.......................................................3-22
Overview..................................................... 3-2
Interior Lamps................................................3-14
J
Jump Starting.................................................5-40
K
Key Lock Cylinders Service..............................6-20
Key Release Button (Manual Transaxle).............2-19
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps On Reminder.......................................3-12
Lamps...........................................................3-12
Exterior......................................................3-12
Interior.......................................................3-14
Lap-Shoulder Belt...................................1-15, 1-23
LATCH System...............................................1-41
Child Restraints...........................................1-41
Securing a Child Restraint Designed for the
LATCH System........................................1-43
Latches, Seatback............................................ 1-6
Leaving Your Vehicle With the Engine Running . . . 2-28
Leaving Your Vehicle.......................................2-10
7

Light.............................................................3-24
Air Bag Readiness.......................................3-24
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-26
Charging System.........................................3-25
Check Gages Warning.................................3-34
Enhanced Traction System (ETS)
Active Light.............................................3-29
Enhanced Traction System (ETS)
Warning Light..........................................3-28
Low Coolant Warning...................................3-30
Malfunction Indicator....................................3-30
Oil Pressure...............................................3-33
Passlock
žWarning.......................................3-34
Safety Belt Reminder...................................3-24
Service Vehicle Soon...................................3-35
Up-Shift.....................................................3-26
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks............................................................. 2-7
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Rear Door Security Locks............................... 2-9
Long Trip/Highway De®nition.............................. 6-6Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Coolant Warning Light..............................3-30
M
Maintenance, Normal Replacement Parts............5-86
Maintenance Schedule.....................................6-19
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Caliper/Knuckle MaintenanceInspection..........6-24
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic MaintenanceInspections......6-23
Part D - Recommended Fluids
and Lubricants.........................................6-25
8

Operation......................................................3-17
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-20
Outside.........................................................2-33
Breakaway Mirrors.......................................2-33
Convex Mirror.............................................2-33
Power Mirrors.............................................2-32
Remote Control Mirror..................................2-32
Overseas ± Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner's Information........................................7-11
P
Park (P)........................................................2-27
Shifting Into................................................2-27
Shifting Out of............................................2-29
Parking Brake and Automatic Transaxle Park (P)
Mechanism Check.......................................6-22
Parking on Hills..............................................4-39
Parking Your Vehicle.......................................2-29
Parking.........................................................2-26
Brake........................................................2-26
Over Things That Burn.................................2-30Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-19
Part C - Periodic MaintenanceInspections..........6-23
Part D - Recommended Fluids and Lubricants....6-25
Part E - Maintenance Record...........................6-27
Passing.................................................4-12, 4-38
Passlock
ž......................................................2-16
Personal Choice Radio Controls........................3-75
Plan Ahead When Possible................................ 7-7
Playing a Cassette Tape..................................3-71
Playing a Compact Disc..................3-47, 3-57, 3-73
Playing the Radio...................3-37, 3-40, 3-50, 3-64
Power Steering...............................................4-10
Power...........................................................3-16
Accessory Outlets........................................3-16
Door Locks.................................................. 2-8
Electrical System.........................................5-81
Steering Fluid.............................................5-33
Windows....................................................2-14
Q
Questions and Answers About Safety Belts.........1-13
10

R
Radio Data System (RDS)...............3-39, 3-49, 3-63
Radio Messages.....................3-39, 3-44, 3-54, 3-68
Radio Personalization........................................ 2-5
Radios..........................................................3-36
AM-FM Radio.............................................3-37
Care of Your Cassette Tape Player................3-77
Care of Your CD Player...............................3-78
Care of Your CDs........................................3-78
Personal Choice Radio Controls....................3-75
Radio with Cassette and CD.........................3-63
Radio with CD....................................3-39, 3-49
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-36
Theft-Deterrent............................................3-76
Understanding Reception..............................3-76
RDS Messages..............................3-43, 3-53, 3-67
Rear Door Security Locks.................................. 2-9
Rear Safety Belt Comfort Guides......................1-26
Rear Seat Operation......................................... 1-8
Rear Seat Passengers, Safety Belts..................1-23
Rear Window Defogger....................................3-19
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-30Remote Keyless Entry System, Operation............ 2-4
Remote Keyless Entry System............................ 2-3
Remote Trunk Release Lockout........................2-11
Remote Trunk Release....................................2-11
Removing the Flat Tire and Installing the
Spare Tire..................................................5-64
Removing the Spare Tire and Tools...................5-62
Replacement Bulbs.........................................5-49
Replacing Brake System Parts..........................5-38
Replacing Restraint System Parts
After a Crash..............................................1-59
Reporting Safety Defects.................................7-10
Canadian Government..................................7-10
General Motors...........................................7-10
United States Government.............................. 7-9
Restraint System Check...................................6-19
Checking Your Restraint Systems...................1-58
Replacing Restraint System Parts
After a Crash..........................................1-59
Restraint Systems...........................................1-58
Checking....................................................1-58
Replacing Parts...........................................1-59
Resynchronization............................................. 2-7
Retained Accessory Power (RAP)......................2-19
Right Front Passenger Position, Safety Belts......1-23
Roadside......................................................... 7-6
Assistance Program....................................... 7-6
Running Your Engine While You Are Parked.......2-31
11

To Use the Engine Coolant Heater....................2-21
Top Strap Anchor Location...............................1-40
Top Strap......................................................1-39
Torque Lock...................................................2-28
Total Weight on Your Vehicle's Tires..................4-36
Towing..........................................................4-30
Recreational Vehicle.....................................4-30
Towing a Trailer..................................4-34, 4-40
Your Vehicle...............................................4-30
Traction.........................................................3-29
Enhanced Traction System (ETS)
Active Light.............................................3-29
Enhanced Traction System (ETS)
Warning Light..........................................3-28
Enhanced Traction System (ETS).................... 4-8
Trailer Brakes.................................................4-37
Transaxle Operation, Automatic.........................2-22
Transaxle Operation, Manual............................2-25
Transaxle.......................................................5-20
Fluid, Automatic...........................................5-20
Fluid, Manual..............................................5-20
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-10Transmission..................................................3-26
Up-Shift Light..............................................3-26
Transportation Options...................................... 7-8
Trap-Resistant Trunk Kit...................................2-12
Trip Odometer................................................3-23
Trunk............................................................2-10
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-5
Turn Signals When Towing a Trailer..................4-38
U
Underbody Flushing Service.............................6-22
Understanding Radio Reception........................3-76
Uniform Tire Quality Grading............................5-56
United States ± Customer Assistance.................. 7-4
Up-Shift Light.................................................3-26
Used Replacement Wheels..............................5-58
Using a MP3 Disc...........................................3-59
Using Cleaner on Fabric..................................5-72
Using the Rear Door Security Lock..................... 2-9
14