2003 CHEVROLET CAVALIER clutch

Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The master cylinder reservoir is ®lled with
hydraulic ¯uid.
It is not necessary to regularly check the ¯uid unless
you suspect there is a leak in the system. Adding ¯uid
won't correct a leak.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance
Schedule to determine
how often you should
check the ¯uid level in your
master cylinder reservoir
and for the proper
¯uid. See
Part B: Owner
Checks and Services
on page 6-19
andPart D:
Recommended Fluids
and Lubricants on
page 6-25
.
How to Check and Add Fluid
You do not need to check the ¯uid level unless you
suspect a clutch problem. To check the ¯uid level, take
the cap off. If the ¯uid reaches the step inside the
reservoir, the ¯uid level is correct. See
Engine
Compartment Overview on page 5-12for more
information on location.
5-21

Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-74.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-25.
Manual Transaxle Check
It is not necessary to check the transaxle ¯uid level.
Check for leaks. A ¯uid leak is the only reason for ¯uid
loss. Have the system inspected and repaired if
needed.
Automatic Transaxle Inspection
It is not necessary to check the transaxle ¯uid level. A
transaxle ¯uid leak is the only reason for ¯uid loss.
Check for leaks. If a leak occurs, take the vehicle to your
dealer and have it repaired as soon as possible.
Hydraulic Clutch System Check
Check the ¯uid level in the clutch reservoir. SeeHydraulic Clutch on page 5-21. A ¯uid loss in this
system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all hood latch assemblies, secondary latch,
pivots, spring anchor, release pawl, hood and body door
hinges, rear compartment and any folding seat
hardware. Part D tells you what to use. More frequent
lubrication may be required when exposed to a corrosive
environment.
6-20

Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-26if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transaxle vehicles try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transaxle vehicles, put the shift lever in
NEUTRAL (N), push the clutch down halfway and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the
¯oor. If the starter works when the clutch isn't pushed
all the way down, your vehicle needs service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-26if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-21

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-14.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-22.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Usage Fluid/Lubricant
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brake ¯uid).
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Manual
TransaxleDEXRON
ž-III Automatic
Transmission Fluid.
Automatic
TransaxleDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulit-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Clutch Linkage
Pivot PointsEngine oil.
6-25

Checking Coolant............................................5-23
Checking Engine Oil........................................5-14
Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-58
Check...........................................................3-30
Engine Light...............................................3-30
Gages Warning Light...................................3-34
Chemical Paint Spotting...................................5-77
Child Restraints..............................................1-35
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-41
Older Children.............................................1-29
Securing a Child Restraint Designed for
the LATCH System...................................1-43
Securing a Child Restraint in a Rear
Seat Position...........................................1-43
Securing a Child Restraint in the Right
Front Seat Position...................................1-46
Top Strap Anchor Location............................1-40
Top Strap...................................................1-39
Where to Put the Restraint...........................1-38
Chime Level Adjustment..................................3-79
Cigarette Lighter.............................................3-16
Cleaning Aluminum or Chrome-Plated Wheels.....5-76
Cleaning Exterior Lamps/Lenses.......................5-75
Cleaning Fabric/Carpet....................................5-71
Cleaning Glass Surfaces..................................5-73Cleaning Interior Plastic Components.................5-73
Cleaning the Top of the
Instrument Panel.........................................5-73
Cleaning Tires................................................5-77
Cleaning Vinyl................................................5-73
Cleaning Windshield and Wiper Blades..............5-76
Cleaning........................................................5-71
Inside of Your Vehicle..................................5-71
Outside of Your Vehicle................................5-74
Underbody Maintenance...............................5-77
Weatherstrips..............................................5-74
Climate Control System...................................3-17
Outlet Adjustment........................................3-20
Clutch, Hydraulic.............................................5-21
Compact Disc Messages.................3-48, 3-63, 3-75
Compact Spare Tire........................................5-70
Content Theft-Deferrent....................................2-15
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-36
Coolant.........................................................3-29
Engine Temperature Gage............................3-29
Heater, Engine............................................2-21
Low Warning Light.......................................3-30
Surge Tank Pressure Cap.............................5-24
Cooling System..............................................5-27
Cruise Control.................................................. 3-8
Cupholder(s)..................................................2-35
Current and Past Model Order Forms................7-11
3

Fuel (cont.)
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-35
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-5
System Inspection.......................................6-23
Fuses...........................................................5-81
Fuses and Circuit Breakers...........................5-81
Windshield Wiper.........................................5-81
G
Gage............................................................3-34
Check Gages Warning Light..........................3-34
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-35
Speedometer..............................................3-23
Tachometer.................................................3-23
Gasoline......................................................... 5-4
Octane........................................................ 5-4
Speci®cations............................................... 5-5
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-3
Head Restraints............................................... 1-5Headlamp High/Low-Beam Changer.................... 3-6
Headlamp Wiring............................................5-81
Headlamps....................................................5-45
Bulb Replacement.......................................5-45
Front Turn Signal and Parking Lamps.............5-47
Halogen Bulbs............................................5-45
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-37
Hood............................................................5-10
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-4
How the System Alarm is Activated...................2-15
How to Add Coolant to the Coolant Surge Tank . . 5-29
How to Check and Add Fluid............................5-21
How to Check Power Steering Fluid..................5-33
How to Check................................................5-52
How to Detect a Tamper Condition....................2-16
How to Inspect the Engine Air Cleaner/Filter.......5-19
How to Turn Off the System Alarm....................2-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydraulic Clutch System Check........................6-20
Hydraulic Clutch.............................................5-21
Hydroplaning..................................................4-18
6