The 2003 Chevrolet Astro Owner Manual
Seats and Restraint Systems ........................... I-!
Front Seats ............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
............................................. 1-13
Child Restraints
....................................... 1-35
Air Bag System
....................................... 1-62
Restraint System Check
............................ 1-71
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
................................................. 2-1 6
Theft-Deterrent Systems
............................ 2-1 8
Mirrors
.................................................... 2-32
HomeLink@ Transmitter
............................. 2-34
Features and Controls ..................................... 2-1
Starting and Operating Your Vehicle
........... 2-19
Storage Areas
Instrument Panel .
Instrument Panel
Climate Controls
......................................... 2-38
........................................... 3-1
Overview .......................... 3-2
...................................... 3-18
Warning Lights. Gages and Indicators
......... 3-23
Audio System(s)
....................................... 3-38
Driving Your Vehicle ....................................... 4-1
Your Driving, the Road, and Your Vehicle
........ 4-2
Towing
................................................... 4-29
Service and Appearance Care .......................... 5-1
Service ..................................................... 5-3
Fuel
......................................................... 5-5
All-Wheel Drive
........................................ 5-52
Rear Axle ............................................... 5-53
Front Axle
............................................... 5-54
Bulb Replacement
.................................... 5-55
Windshield Wiper Blade Replacement ......... 5-62
Tires
...................................................... 5-63
Appearance Care
..................................... 5-83
Vehicle Identification
................................. 5-91
Electrical System
...................................... 5-92
Capacities and Specifications
..................... 5-99
Normal Maintenance Replacement Parts
...... 5-1 01
Maintenance Schedule ..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information .................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects ........................... 7-10
Checking Things Under
the Hood
............... 5-11
Index ................................................................ 1
Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice: These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator reference the following
topics:
Seats and Restraint Systems in Section 1
Features and Controls in Section 2
Instrument Panel Overview in Section 3
Climate Controls in Section 3
Warning Lights, Gages and Indicators in Section 3
Audio System(s) in Section 3
Engine Compartment Overview in Section 5
iv
Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors from about
3 feet (4 m) up to 30 feet (9 m)
away using the remote keyless entry transmitter supplied
with your vehicle.
UNLOCK: When you
press UNLOCK, the
driver’s door will unlock
automatically, the parking
lamps will flash and the
interior lights will go on.
If you press UNLOCK again within three seconds,
all doors will unlock.
LOCK: Press LOCK to lock all the doors. Press LOCK
again within three seconds and the horn will chirp.
REAR 2X: When you press the REAR button twice
within three seconds to unlock the rear hatch or cargo
doors, the parking lamps
will flash and the interior lights
will go on. If the engine is running, the automatic
transmission must be in PARK (P) or NEUTRAL (N) for
the REAR
2X button to operate.
& (Panic Alarm): When this button is pressed,
the horn will sound and the headlamps and taillamps
will flash for up to
30 seconds. This can be turned off by
pressing the panic button again, waiting for
30 seconds,
or starting the vehicle.
Matching Transmitter(s) to Your Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of
four transmitters matched to
it.
2-5
Section 3 Instrument Panel
Instrument Panel Overview ............................... 3.2
Hazard Warning Flashers
................................ 3-4
Other Warning Devices
................................... 3-5
Horn
............................................................. 3-5
Tilt Wheel
..................................................... 3-5
Turn SignaVMultifunction Lever
......................... 3.6
Exterior Lamps
.......................................... 3.12
Interior Lamps
................................ ....... 3.15
Accessory Power Outlets
............................... 3.16
Ashtrays and Cigarette Lighter
........................ 3.17
Climate Controls ............................................ 3.18
Climate Control System
................................. 3.18
Rear Heating System
................................... -3-1 9
Rear Air Conditioning System ......................... 3.20
Rear Climate Control System
......................... 3.21
Warning Lights, Gages and Indicators ............. 3.23
Instrument Panel Cluster
................................ 3.24
Speedometer and Odometer
........................... 3.25
Safety Belt Reminder Light
............................. 3.26
Air Bag Readiness Light
................................ 3-26
Charging System Light
.................................. 3.27
Voltmeter Gage
........................................... -3-28
Brake System Warning Light
.......................... 3.28 Anti-Lock
Brake System Warning Light
............. 3.29
Engine Coolant Temperature Gage
= = =. ~ = = ~ ~ ~ = i. 3-39
Malfunction Indicator Lamp
............................. 3.30
Oil Pressure Gage
........................................ 3.34
Security Light
.............................................. -3-35
Service All-Wheel Drive Light
......................... 3.35
Tow/Haul Mode Light
......... ................... 3.36
Fuel Gage
................................................... 3.36
Low Fuel Warning Light
................................. 3.37
Audio System@) ............................................. 3.38
Setting the Time for Radios with
the Set Button
.......................................... 3-38
Setting the Time for Radios with
HR and MN Buttons .................................. 3-38
AM-FM Radio
............................................... 3.39
Radio with CD
.............................................. 3-41
Theft-Deterrent Feature
........... ................ 3.47
Understanding Radio Reception
................... 3.50
Care of Your CDs
......................................... 3-50
Care of Your CD Player
................................ 3-50
Fixed Mast Antenna
...................................... 3.50
Check Gages Warning
Light
........................... 3-36
Rear Seat Audio (RSA)
. . .... ............ 3.46
3-
1
The exterior lamp control has three positions:
0 (Off): Turning the control to this position turns off
all lamps except the Daytime Running Lamps (DRL).
%: (Parking Lamps): Turning the control to this
position turns on the parking lamps, together with the
following:
Sidemarker Lamps
0 Taillamps
License Plate Lamps
0 Instrument Panel Lights
Ashtray Lamp
-g- (Headlamps): Turning the control to this position
turns on the headlamps, together with the previously
listed lamps and lights.
Automatic Headlamp System
When it is dark enough outside, your automatic
headlamp system will turn on your headlamps at the
normal brightness along with other lamps such as
the taillamps, sidemarker, parking lamps and the
instrument panel lights. The radio lights will also dim.
Your vehicle is equipped with a light sensor on the top
of
the instrument panel in the defroster grille. Be sure it
is not covered, or the system will be on whenever
the ignition is on.
The system may also turn on your headlamps when
driving through a parking garage, heavy overcast
weather or a tunnel. This is normal.
There
is a delay in the transition between the daytime and
nighttime operation of the Daytime Running Lamps (DRL)
and the automatic headlamp systems
so that driving
under bridges or bright overhead street lights does not
affect the system. The DRL and automatic headlamp
system will only be affected when the light sensor sees a
change in lighting lasting longer than the delay.
3-1 3
When it begins to get dark, the automatic headlamp
system will switch from DRL to the headlamps or the
last chosen headlamp setting that was used.
To idle your vehicle with the DRL
off, put the transmission
in PARK (P). The DRL
will stay off until you shift out
of PARK (P).
The following does not apply to vehicles first sold
in Canada.
When necessary, you may turn off the automatic
headlamp system and the Daytime Running Lamps
(DRL) feature by following the steps below:
1. Turn the ignition to RUN.
2. Press the DOME OVERRIDE button four times
within six seconds. After the fourth press of the
button, a chime will sound informing you that
the system is
off.
To return to the automatic mode, push the DOME
OVERRIDE button four times within six seconds
(the chime will sound), or turn the ignition to
off and
then to RUN again.
As with any vehicle, you should turn on the regular
headlamp system when you need it.
Interior Lamps
Instrument Panel Brightness Control
The thumbwheel for this feature is located to the right of
the exterior lamps control.
(Instrument Panel Brightness): Turn the thumbwheel
up to brighten the lights or down to dim them.
Moving the thumbwheel up to the first position will
activate the interior dome lamps.
Exit Lighting
With exit lighting, the interior lamps will come on when
you remove the key from the ignition. The lights will not
come on
if the DOME OVERRIDE button is pressed in.
Entry Lighting
Your vehicle is equipped with an illuminated entry
feature.
When a door is opened, the dome lamps will come on
if the DOME OVERRIDE button is in the out position.
When all the doors are closed, the lamps will stay on
for a short period of time and will then go out.
If the
DOME OVERRIDE button is pressed in, the lamps will
not come on.
3-1 5
Dome Lamps
The dome lamps will come on when you open a door,
except with the liftgate glass (if equipped).
You can also turn the dome lamps on by turning the
thumbwheel, located next to the exterior lamp control,
all the way up. In this position, the dome lamps will
remain on whether a door is opened or closed.
You can use the
DOME OVERRIDE button, located
near the exterior lamp control, to set the dome lamps
to come on automatically when a door is opened,
or to remain
off. To turn the lamps off, press the button
into the
in position, the dome lamps will remain off
when a door is open. To return the lamps to automatic
operation, press the button again and return it to the
out position. With the button in this position, the dome
lamps will come on when you open a door.
Battery Run-Down Protection
This feature shuts off the dome, courtesy, vanity, reading
and glove box lights
if they are left on for more than
20 minutes when the ignition is off. This will keep your
battery from running down.
If the battery run-down protection shuts off the interior
lamps, it may be necessary to do one of the following to
return to normal operation:
Shut off all lamps and close all doors, or
turn the ignition key to RUN.
Accessory Power Outlets
If your vehicle has this feature, you can plug accessory
electrical equipment into an accessory power outlet.
Just pull on the outlet cover to remove it and follow the
proper installation instructions that are included with
any electrical equipment that you install.
The accessory power outlet is located on the
passenger’s side of the front storage compartment.
These circuits are protected by a fuse and have
maximum current levels.
Certain power accessory plugs may not be compatible
to the power accessory outlet and could result in
blown vehicle or adapter fuses.
If you experience a
problem, see your dealer for additional information on
the power accessory plugs.
Notice: When using an accessory power outlet,
maximum electrical load must not exceed
25 amps.
Always turn
off any electrical equipment when
not in use. Leaving electrical equipment on for
extended periods will drain your battery.
Notice: Power outlets are designed for accessory
plugs only.
Do not hang any type of accessory
or accessory bracket from the plug. Improper use of
the power outlet can cause damage not covered
by your warran-ly.
3-1 6
Warning Lights, Gages and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause
an expensive repair or replacement. Paying attention to
your warning lights and gages could also save you
or others from injury.
Warning lights come on when there may be or
is a
problem with one of your vehicle’s functions.
As you
will see in the details on the next few pages, some
warning lights come on briefly when you start the engine
just to let you know they’re working.
If you are familiar
with this section, you should not be alarmed when
this happens. Gages
can indicate when there may be or is a problem
with one of your vehicle’s functions. Often gages
and warning lights work together to let you know when
there’s a problem with your vehicle.
When one
of the warning lights comes on and stays on
when you are driving, or when one of the gages shows
there may be a problem, check the section that tells you
what to do about it. Please follow this manual’s advice.
Waiting to do repairs can be costly
- and even
dangerous.
So please get to know your warning lights
and gages. They’re a big help.
3-23