2003 CHEVROLET ASTRO CARGO VAN air conditioning

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-5
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-6
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-18
Climate Control System.................................3-18
Rear Heating System....................................3-19
Rear Air Conditioning System.........................3-20
Rear Climate Control System.........................3-21
Warning Lights, Gages and Indicators.............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Safety Belt Reminder Light.............................3-26
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Voltmeter Gage............................................3-28
Brake System Warning Light..........................3-28Anti-Lock Brake System Warning Light.............3-29
Engine Coolant Temperature Gage..................3-30
Malfunction Indicator Lamp.............................3-30
Oil Pressure Gage........................................3-34
Security Light...............................................3-35
Service All-Wheel Drive Light.........................3-35
Tow/Haul Mode Light....................................3-36
Check Gages Warning Light...........................3-36
Fuel Gage...................................................3-36
Low Fuel Warning Light.................................3-37
Audio System(s).............................................3-38
Setting the Time for Radios with
the Set Button..........................................3-38
Setting the Time for Radios with
HR and MN Buttons..................................3-38
AM-FM Radio...............................................3-39
Radio with CD..............................................3-41
Rear Seat Audio (RSA).................................3-46
Theft-Deterrent Feature..................................3-47
Understanding Radio Reception......................3-50
Care of Your CDs.........................................3-50
Care of Your CD Player................................3-50
Fixed Mast Antenna......................................3-50
Section 3 Instrument Panel
3-1

Climate Controls
Climate Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
Turn the right knob clockwise or counterclockwise to
direct the air¯ow inside of your vehicle.To change the current mode, select one of the following:
)(Bi-Level):This mode directs approximately half
of the air to the instrument panel outlets and directs
most of the remaining air to the ¯oor outlets. Some air
may be directed toward the windshield.
H(Vent):This mode directs air to the instrument
panel outlets.
6(Floor):This mode directs most of the air to the
¯oor outlets with some air directed to the outboard
outlets (for the side windows) and some air directed to
the windshield.
A/C (Air Conditioning):This setting brings in outside
air, cools and dehumidi®es it.
MAX A/C (Maximum Air Conditioning):This setting
cools the air the fastest, by recirculating the inside air.
The right knob can also be used to select the defrost
mode. Information on defogging and defrosting can be
found later in this section.
9(Fan):Turn the left knob clockwise or
counterclockwise to increase or decrease the fan speed.
Temperature Control:Turn the center knob clockwise
or counterclockwise to increase or decrease the
temperature inside your vehicle.
3-18

Defogging and Defrosting
Turn the right knob to select the defog or defrost mode.
-(Blend):With this setting, the outside air comes
out of both the ¯oor and defroster outlets. Adjust
the temperature knob for warmer or cooler air. The air
conditioning compressor may operate in this setting
to dehumidfy the air.
1(Defrost):This setting operates the defroster. Most
of the air comes out near the windshield, with some
going to the ¯oor outlets and front side windows. The air
conditioning compressor may operate in this setting to
dehumidify the air.
The bi-level setting is useful for cold weather with a
large number of passengers or very humid conditions to
help keep the windshield clear. Use defrost to remove
fog or ice from the windshield quickly in extremely
cold conditions. The temperature knob should be in the
red area and the fan control toward high.
Rear Heating System
Your vehicle may have an optional rear heating system
that allows you to adjust the amount of air ¯owing
into the rear of the vehicle, from the front-seating area.
This feature works with the main climate-control
system in your vehicle.
The thumbwheel for this system is located to the right of
the audio system.
Turn the thumbwheel up or down to increase or
decrease the amount of heated air sent to the
rear-seating area.
3-19

Rear Air Conditioning System
Your vehicle may have an optional rear air-conditioning
system that allows you to adjust the fan speed in the
rear-seating area, from the front-seating area. This
feature works with the main climate-control system in
your vehicle.
The thumbwheel for this system is located to the right of
the rear-heating system.
Turn the thumbwheel up or down to increase or
decrease the amount of cooled air sent to the
rear-seating area.
Directing the Air¯ow
To direct the air¯ow to the rear-seating area, use the
right knob located on the main climate-control panel.
Generally the upper outlets are used for air conditioning
and the ¯oor outlets are used for heating.
Selecting the Fan Speed
Rear Heat and Rear A/C
9(Fan):Move either thumbwheel on either climate
control panel up or down to HIGH, MED (Medium)
or LOW to increase or decrease the fan speed in the
rear-seating area. Move the thumbwheel to OFF to turn
off the fan.
Setting the Temperature
To increase or decrease the temperature for the entire
vehicle use the center knob located on the main
climate-control panel.
The air-conditioning system on the main climate-control
panel must be turned on to direct cooled air to the
rear of the vehicle. If it is not on, then the temperature
in the rear of the vehicle will remain at cabin
temperature.
3-20

Fuse/Circuit
BreakerUsage
10 Air Bag System
11 Not Used
12L, M1, M2 Blower Motor, Rear Air
Conditioning Relay Coil, Front Cont.
Temp. Door Motor, HI Blower Relay,
Defogger Timer Coil
13Cigarette Lighter, Door Lock
Switches, Dutch Door Release
Module
14Cluster Illum, Climate Controls,
Chime Module, Radio Illumination,
Rear Heat Switch Illumination, Rear
Wiper/Washer Switch Illumination,
Rear Liftgate Switch Illumination,
Remote Cassette Illumination,
Overhead Console, Truck Body
Control Illumination
15Truck Body Module, Headlamp
Relay
16Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back-Up Lamps, Brake
Transmission Shift Interlock SolenoidFuse/Circuit
BreakerUsage
17 Front Wipers, Front Washer Pump
18VCM-Ign 3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
19Instrument Panel Radio: ATC (Main
Feed), 2000 Series (Standby)
20PRNDL/Odometer, TCC Enable and
PWM Solenoid, Shift A and Shift B
Solenoids, 3±2 Downshift Solenoid,
Instrument Panel Cluster, VCM
Module
21 Powr Adjust Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
A(Circuit Breaker) Power Door Lock
Relay, 6±Way Power Seats
B (Circuit Breaker) Power Windows
5-95

Relays Usage
A/C Relay
(Rear Heat and
A/C)Rear/Heat and Air Conditioning
Up®tter-ACCY
RelayUp®tter Accessory
Starter Enable
RelayStarter
A/C Enable
RelayAir Conditioning
Headlamps
RelayHeadlamps
Fuel Pump
RelayFuel Pump
Fuse/Circuit
BreakerUsage
UPFITTER-BATTUp®tter Battery Power Stud, Trailer
Wiring Harness
UPFITTER-ACCY Up®tter Accessory Relay
Spare Not used
Spare Not used
Spare Not usedFuse/Circuit
BreakerUsage
ECM-1BFuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
HORN Horn Relay and Horn
A/C COMPAir Conditioning Enable Relay and
Compressor
RR HTR/AC Rear Heater and Air Conditioning
ATC Active Transfer Case-L Van
FRT HVAC Front Heater and Air Conditioning
ENG-IOxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister Vent
Solenoid
IGN-E Air Conditioning Enable Relay Coil
ECM-IFuel Injectors 1±6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
Blank Not Used
RH HDLMP Right Headlamp
LH Headlamp Left Headlamp
Blank Not Used
Blank Not Used
5-97

Fuse/Circuit
BreakerUsage
DIODE-1 Air Conditioning
Blank Not Used
Blank Not Used
Blank Not Used
LIGHTINGCourtesy Fuse, Power Adjust Mirrors
Fuse, Truck Body Control Battery
Fuse
BATTPower Accessory Circuit Breaker,
Stop/Hazard Fuse, Auxiliary Power
Fuse, Cigarette Lighter Fuse, Radio
Battery FuseFuse/Circuit
BreakerUsage
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABSElectronic Brake
Control Module
Blank Not Used
RAP Radio Accessory, Power Windows
HTD MIR/RR
DEFOGRear Window Defogger,Climate
Control Head
5-98

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-30