2003 BMW 540I SEDAN brake fluid

Contents

Operation, maintenance
Owner service procedures

Special operating instructions:

Break-in procedures132
Driving notes133
Antilock Brake System133
Brake system134

Wheels and tires:

Tire inflation pressure135
Tire condition135
Tire replacement136
Wheel and tire
combinations137
Special characteristics of winter
tires138
Snow chains138

Under the hood:

Hood139
Engine compartment
essentials140
Washer fluids141
Engine oil142
Coolant144
Brake fluid145

Maintenance:

The BMW Maintenance
System146

Laws and regulations:

Technical modifications147
California Proposition
65 Warning147
OBD interface socket148

Replacement procedures:

Onboard tool kit152
Windshield wiper blades152
Lamps and bulbs153
Changing a wheel158
Battery162
Fuses162

Assistance, giving and
receiving:

Jump-starting164
Towing the vehicle165

19n

OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Technology that monitors itself

The system runs a check on the
warning and indicator lamps marked
by "

l

" each time you switch on the
ignition. They each light up once for dif-
ferent periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
The following section describes how
you should respond.

Red: stop immediately

Battery charge current

l

The battery is no longer being
charged. This indicates a defect
in the alternator drive belt or in the
charging circuit of the alternator. Please
contact the nearest BMW center.
You should never attempt to con-
tinue driving with a defective drive
belt, as the engine could overheat and
sustain serious damage. If the drive belt
is defective, increased steering effort is
also required.

<


Engine oil pressure

l

May be accompanied by the
message "STOP!ENGINE OIL-
PRESS" in the Check Control

*
: stop the
vehicle immediately and switch off the
engine. Check the engine oil level; top
up as required. If the oil level is correct:
please contact the nearest BMW
center.
Do not continue driving, as the
engine could sustain serious
damage from inadequate lubrication.

<



Tire Pressure Monitor (RDC)

*


l

Accompanied by an acoustic
warning signal: a flat tire has
occurred. Reduce vehicle speed imme-
diately and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
For additional information: refer to
page 101
Parking brake

*
/Brake system
hydraulic circuits

l

Comes on when you engage the
parking brake.
For additional information: refer to
page 70
Comes on although the parking brake
is released: have the brake fluid level
checked. Before continuing your
journey, be sure to read the notes on
pages 134 and 145
Also comes on with the message
"CHECK BRAKE LININGS" in the
Check Control.
Parking brake warning lamp

*
/
Brake system hydraulic circuits
for Canadian models.

85n
OverviewControlsMaintenanceRepairsDataIndex
Check ControlGraphic display
*
The following alerts and status mes-
sages are displayed with icons from
ignition key position 2 and remain in the
display until the defects are corrected:
1 Check low beams
2 Add washer fluid (goes out after
approx. 1 minute)
3 Door open
4 Luggage compartment lid/tailgate
open
5 Check brake and tail lamps.
A defective center brake lamp is indi-
cated by the upper symbol
When you open the door after stopping,
a warning signal sounds without a
visual indicator for:
>"LIGHTS ON" and
>"KEY IN IGNITION LOCK."390de121
Alphanumeric display
*
Text messages are used to alert the
driver to system malfunctions when the
ignition key is turned to position 2. The
alert is accompanied by a gong.
1 Status messages symbol
2 Display
3 CHECK button
Messages warning of system malfunc-
tions are assigned one of two priority
levels:390us111
Priority 1
These defects are immediately indi-
cated by a gong and a flashing warning
symbol 1. Simultaneous defects will be
displayed consecutively. These status
messages remain in the display until the
defects are corrected. They cannot be
deleted by pressing the CHECK
button 3:

86n
Check Control>"RELEASE PARKINGBRAKE"
>"COOLANT TEMPERATURE"
The coolant is overheated. Stop the
vehicle immediately and switch off
the engine. Refer to pages 84
and 144
>"STOP!ENGINE OILPRESS"
The oil pressure is too low. Stop the
vehicle immediately and switch off
the engine. Refer to pages 19, 142
>"CHECK BRAKE FLUID"
Indicates that brake fluid is down to
roughly minimum level. Have the
reservoir topped up at the earliest
opportunity, refer to page 145. Have
the source of the brake fluid loss
repaired at your BMW center
>"TIRE DEFECT"
*
Reduce vehicle speed immediately
and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
Refer to page 102
>"SELFLEVEL SUSP.INACT"
Please consult the nearest BMW
center. Refer to page 101
>"LIMIT"
*
Display if the programmed speed
limit has been exceeded, refer to
page 93Priority 2
These displays appear for 20 seconds
when the ignition key is turned to posi-
tion 2. The warning symbols remain
after the message disappears. You can
display the messages again by pressing
the CHECK button 3:
>"TRUNKLID OPEN"
Message appears only when the
vehicle is initially set in motion
>"DOOR OPEN"
This message appears after a defined
road speed has been exceeded
>"FASTEN SEAT BELTS"
*
In addition to this message, a
warning lamp with the safety belt icon
appears and an acoustic signal
sounds
>"WASHER FLUID LOW"
Too low; top up fluid at the next
opportunity. Refer to page 141
>"CHECK ENGINE OIL LEV"
The engine oil level is at the absolute
minimum. You should respond by
topping up the oil as soon as
possible, refer to page 142. Do not
continue for more than approx.
30 miles (50 km) before adding oil>"CHECK FILLER CAP"
Inspect the cap to make sure that it is
closed properly, refer to page 25
>"OUTSIDE TEMP. +20 7 (Ð5 6)"
This display is only an example. The
current temperature is displayed at
outside temperatures of +37.5 7
(+3 6) and below. Refer also to
page 82
>"TIRE PRESSURE SET"
*
The RDC has imported the current
inflation pressure in the tires as the
target values which the system will
monitor.
Refer to page 101
>"CHECK TIRE PRESSURE"
*
Check and correct the tire inflation
pressure to specifications at the
earliest opportunity (next stop to
refuel).
Refer to page 101
>"TIRECONTROL INACTIVE"
*
A temporary interference of the RDC
or a system fault. Refer to page 102
>"CHECK BRAKE LIGHTS"
A lamp has failed or the electrical
circuit has a fault. Refer to pages 156
and 162 or consult a BMW center

134n
Brake systemBrake fluid level If the brake fluid level is too low and
brake pedal travel has become notice-
ably longer, there may be a defect in
one of the two brake system's hydraulic
circuits.
Proceed to the nearest BMW
center. Higher brake application
pressure may be necessary under these
conditions, and the vehicle may exhibit
a slight tendency to pull to one side
when the brakes are applied. Braking
distances may also be longer. Please
remember to adapt your driving style
accordingly.<
Disc brakesLimited vehicle use, extended periods
with the vehicle parked or in storage,
and operating conditions in which
braking is restricted to gentle, low-
pressure applications will all increase
the tendency for corrosion to form on
the rotors; this is often accompanied by
a simultaneous accumulation of con-
tamination on the brake pads. The pads
must exert a certain minimal level of
pressure against the rotors for the disc
brakes' inherent self-cleaning effect to
remain effective; the pressure available
under the above conditions may not
provide adequate cleansing.
If the brake rotors are corroded, they
will tend to respond to braking with a
pulsating effect that even extended
brake applications will fail to cure.
When driving in heavy rain and on wet
roads it is a good idea to apply light
pressure to the brake pedal every few
miles. Monitor traffic conditions to
ensure that this maneuver does not
pose a hazard to you or to other road
users. The heat generated in this pro-
cess helps dry the pads and rotors to
ensure that your brake system will
respond with undiminished efficiency
when you need it.When descending steep hills and
extended grades, downshift to a gear
that will allow you to continue safely
with only a minimal amount of braking.
By minimizing the loads placed on the
brake system, this strategy helps
ensure that optimal brake system
response will remain available at all
times.
Do not coast with the clutch
depressed or with the transmission
or selector lever in Neutral. Do not coast
with the engine switched off. The engine
provides no braking effect when the
clutch is depressed and there is no
power-assist for braking or steering
when the engine is not running.
Never allow floor mats, carpets or any
other objects to protrude into the area
around the accelerator, clutch and brake
pedals and obstruct their movement.<
Brake pads
For your own safety: use only
brake pads that BMW has
approved for your particular vehicle
model. BMW cannot evaluate non-
approved brake pads to determine if
they are suited for use, and therefore
cannot ensure the operating safety of
the vehicle if they are installed.<

140n
1 Reservoir for brake fluid (under the
housing of the microfilter)145
2 Auxiliary terminal for
jump-starting1643 Engine oil dipstick142
4 Engine oil filler neck142
5 Coolant expansion tank1446 Reservoir for intensive-cleaning
system
*
141
7 Reservoir for windshield and
headlamp washer system
*
141
Engine compartment essentials
390de791

145n
OverviewControlsMaintenanceRepairsDataIndex
Brake fluid
The warning lamp for the brake
system's hydraulic circuits
comes on/the message
"CHECK BRAKE FLUID"
appears in the Check Control:
brake fluid level too low.
To add brake fluidThe brake fluid reservoir is located
under the microfilter housing on the
driver's side of the vehicle. For adding
brake fluid or for determining and cor-
recting the cause of brake fluid loss,
consult your BMW center. Your BMW
center is familiar with the specifications
for factory-approved brake fluids
(DOT 4).
Brake fluid loss may result in extended
brake pedal travel. Should this occur,
refer to the notes on page 134.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the safety and reli-
ability of the brake system, have
the brake fluid changed every two years
by a BMW center. Refer also to the Ser-
vice and Warranty Information Booklet
(US models) or to the Warranty and
Service Guide Booklet (Canadian
models).
Brake fluid is hazardous to health and
damages the vehicle's paint. You
should always store it in its original
container and in a location which is out
of reach of children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the MAX
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating the dis-
posal of brake fluid.<

Everything from A to ZA
ABS (Antilock Brake
System)20, 133
Accessories9
Activated-charcoal
filter114
Active seat52
Adaptive Transmission
Control (ATC)72, 75
Add
antifreeze144t
brake fluid145t
engine coolant144t
engine oil142t
washer fluid141t
Adjusting
backrest50
head restraints52
mirrors57
seats48
steering wheel56
temperature107, 111
thigh support50
Air conditioning106
Air distribution107, 111
Air outlets106, 109
Air pressure,
tires26t, 135
Air supply107, 111
Air vent106, 109
Airbags20, 59 Alarm system42
Anchorage points
child-restraint system with
tether strap62
Antifreeze, disposal144t
Antifreeze, radiator144
Antilock Brake System
(ABS)20, 133
Anti-theft alarm system42
Anti-theft protection34
Approved axle load173
Approved gross vehicle
weight173
Aquaplaning133, 135
ASC+T (Automatic Stability
Control plus Traction)21
ASC+T/DSC (Automatic
Stability Control plus
Traction/Dynamic Stability
Control)99
Ashtray, front119
Ashtray, rear120
ATC (Adaptive Transmission
Control)72, 75
Attach vacuum cleaner120
AUC (Automatic
recirculated-air
control)112 Automatic climate
control109
removing condensation
from windows111
Automatic cruise control80
Automatic curb monitor55
Automatic rear window
cleaning79
Automatic recirculated-air
control (AUC)112
Automatic Stability Control
plus Traction (ASC+T)21
Automatic Stability Control
plus Traction/Dynamic
Stability Control (ASC+T/
DSC)99
Automatic
transmission20, 72
Automatic transmission with
Steptronic20, 75
Average fuel
consumption88
Average speed88, 96
Avoiding unintentional
alarms43t, 44
B
Backrest, adjusting50
Backup lamps
bulb replacement156t Battery162
care162t
charging162t
discharged164t
disposal162t
Belts53
Beverage holder119
Blower107, 111
BMW active seat52
BMW comfort seat51
BMW Maintenance
System146t
BMW Universal
Transmitter115
Bottle holder, refer to
beverage holder119
Brake fluid145
adding145
Brake hydraulic system19
Brake lamps, bulb
replacement156t
Brake malfunctions134
Brake system134
brake fluid level134
brake pads20, 134
disc brakes134
malfunctions134
Break-in procedures132
Bulbs and lamps153t