2002 YAMAHA YZF-R6 ABS

2-1
2
EAU00026
2-DESCRIPTION Left view1. Front fork compression damping force
adjusting screw (page 3-18)
2. Front fork rebound damping force
adjusting screw (page 3-18)
3. Front fork spring preload adjusting bolt (page 3-17)
4. Air filter element (page 6-17)
5. Shock absorber assembly compression
damping force adjusting screw (page 3-20)6. Shock absorber assembly spring preload
adjusting ring (page 3-19)
7. Shock absorber assembly rebound
damping force adjusting knob (page 3-20)
8. Shift pedal (page 3-9)
9. Coolant reservoir (page 6-13)
10. Engine oil filter cartridge (page 6-9)
U5MTE1.book Page 1 Monday, August 6, 2001 6:10 PM

3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ..................................... 3-1
Indicator and warning lights ................................ 3-2
Speedometer unit ................................................ 3-5
Tachometer .......................................................... 3-6
Self-diagnosis device ........................................... 3-7
Anti-theft alarm (optional) .................................... 3-7
Handlebar switches ............................................. 3-8
Clutch lever .......................................................... 3-9
Shift pedal ............................................................ 3-9
Brake lever ......................................................... 3-10
Brake pedal ........................................................ 3-10
Fuel tank cap ..................................................... 3-11
Fuel .................................................................... 3-11Fuel tank breather hose .................................... 3-12
Starter (choke) lever........................................... 3-13
Seats ................................................................. 3-13
Helmet holders .................................................. 3-15
Storage compartment ....................................... 3-15
Adjusting the front fork ...................................... 3-17
Adjusting the shock absorber assembly ............ 3-19
Matching the front and rear suspension
settings ............................................................ 3-22
Luggage strap holders ...................................... 3-23
Sidestand .......................................................... 3-23
Ignition circuit cut-off system ............................. 3-24
U5MTE1.book Page 1 Monday, August 6, 2001 6:10 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-19
3
EAU01863
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing ring, a rebound damping force ad-
justing knob and a compression
damping force adjusting screw.
EC000015
CAUTION:@ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. @
Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction
a. To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring in direction
b.
NOTE:@ Align the appropriate notch in the ad-
justing ring with the position indicator
on the shock absorber. @CI-10E
1. Spring preload adjusting ring
2. Special wrench
3. Position indicator
Setting
Minimum (soft) 1
Standard 4
Maximum (hard) 9
U5MTE1.book Page 19 Monday, August 6, 2001 6:10 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
EAU00315
WARNING
@ This shock absorber contains high-
ly pressurized nitrogen gas. For
proper handling, read and under-
stand the following information be-
fore handling the shock absorber.
The manufacturer cannot be held re-
sponsible for property damage or
personal injury that may result from
improper handling.

Do not tamper with or attempt to
open the gas cylinder.


Do not subject the shock ab-
sorber to an open flame or other
high heat sources, otherwise it
may explode due to excessive
gas pressure.


Do not deform or damage the
gas cylinder in any way, as this
will result in poor damping per-
formance.


Always have a Yamaha dealer
service the shock absorber.
@U5MTE1.book Page 21 Monday, August 6, 2001 6:10 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-22
3
EAU01580
Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly
according to various load conditions.CI-05E
EC000015CAUTION:@ Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. @Load condition Front fork adjustment Shock absorber assembly adjustment
Spring preloadCompression
damping forceRebound
damping forceSpring preloadCompression
damping forceRebound
damping force
Rider only 1–81–91–10 1–74–12 3–20
With passenger 1–81–91–10 4–91–83–7
U5MTE1.book Page 22 Monday, August 6, 2001 6:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
10
*Wheels•Check runout and for damage.√√√√
11*Tires•Check tread depth and for damage.
•Replace if necessary.
•Check air pressure.
•Correct if necessary.√√√√ √
12*Wheel bearings•Check bearing for looseness or damage.√√√√
13*Swingarm•Check operation and for excessive play.√√√√
•Lubricate with lithium-soap-based grease. Every 50,000 km
14 Drive chain•Check chain slack.
•Make sure that the rear wheel is properly aligned.
•Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain
15*Steering bearings•Check bearing play and steering for roughness.√√√√√
•Lubricate with lithium-soap-based grease. Every 20,000 km
16*Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.√√√√ √
17 Sidestand•Check operation.
•Lubricate.√√√√ √
18*Sidestand switch•Check operation.√√√√√ √
19*Front fork•Check operation and for oil leakage.√√√√
20*Shock absorber
assembly•Check operation and shock absorber for oil leakage.√√√√
21*Rear suspension relay
arm and connecting arm
pivoting points•Check operation.√√√√
•Lubricate with lithium-soap-based grease.√√
22*Carburetors•Check starter (choke) operation.
•Adjust engine idling speed and synchronization.√√√√√ √
23 Engine oil•Change.
•Check oil level and vehicle for oil leakage.√√√√√ √
24 Engine oil filter cartridge•Replace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
U5MTE1.book Page 4 Monday, August 6, 2001 6:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-7
6To install the cowling
1. Fit the slots and projections at the
rear bottom of each cowling to-
gether, and then slide the cowling
into place.2. Place the cowling in the original
position, and then install the
screws.
NOTE:@ Make sure that the tabs at the front of
each cowling fit side by side as shown
and that all slots and projections fit
together. @
1. Cowling A
2. Cowling B
1. Slot (× 2)
2. Projection (× 2)
1. Tab (× 2)
U5MTE1.book Page 7 Monday, August 6, 2001 6:10 PM

MOTORCYCLE CARE AND STORAGE
7-3
7After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
EWA00001
WARNING
@

Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild
detergent.


Before operating the motor-
cycle test its braking perfor-
mance and cornering behavior.
@
ECA00013
CAUTION:@

Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wear
away the paint.
@NOTE:@ Consult a Yamaha dealer for advice on
what products to use. @
U5MTE1.book Page 3 Monday, August 6, 2001 6:10 PM