2002 YAMAHA YZF-R1 ABS

2-1
2
EAU00026
2-DESCRIPTION Left view1. Fuse box (page 6-35)
2. Front fork compression damping force adjusting screw (page 3-20)
3. Front fork rebound damping force adjusting screw (page 3-20)
4. Front fork spring preload adjusting bolt (page 3-19)
5. Front brake fluid reservoir (page 6-26)
6. Throttle stop screw (page 6-18)
7. Shock absorber assembly spring preload adjusting ring (page 3-21)
8. Shock absorber assembly compression damping force adjusting screw (page 3-22)
9. Owner’s tool kit (page 6-1)
10. Shock absorber assembly rebound damping force adjusting screw (page 3-22)
11. Engine oil drain bolt (page 6-10)
12. Engine oil filter cartridge (page 6-10)
U5PWE0.book Page 1 Friday, December 7, 2001 5:14 PM

3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ..................................... 3-1
Indicator and warning lights ................................ 3-2
Multi-function display ........................................... 3-6
Tachometer ........................................................ 3-11
Anti-theft alarm (optional) .................................. 3-11
Handlebar switches ........................................... 3-11
Clutch lever ........................................................ 3-13
Shift pedal .......................................................... 3-13
Brake lever ......................................................... 3-13
Brake pedal ........................................................ 3-14
Fuel tank cap ..................................................... 3-14
Fuel .................................................................... 3-15Fuel tank breather hose .................................... 3-16
Catalytic converter ............................................ 3-16
Seats ................................................................. 3-17
Helmet holders .................................................. 3-18
Storage compartment ....................................... 3-19
Adjusting the front fork ...................................... 3-19
Adjusting the shock absorber assembly ............ 3-21
Luggage strap holders ...................................... 3-23
EXUP system .................................................... 3-24
Sidestand .......................................................... 3-24
Ignition circuit cut-off system ............................. 3-25
U5PWE0.book Page 1 Friday, December 7, 2001 5:14 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
EC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _NOTE:_ Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary. _
EAU04496
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing ring and rebound and compression
damping force adjusting screws.
EC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _
Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring in direction
a. To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring in direction
b.NOTE:_

Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.


Use the special wrench included in
the owner’s tool kit to make the ad-
justment.
_1. Spring preload adjusting ring
2. Special wrench
3. Position indicator
U5PWE0.book Page 21 Friday, December 7, 2001 5:14 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-23
3
NOTE:_ Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary. _
EAU00315
WARNING
_ This shock absorber contains high-
ly pressurized nitrogen gas. For
proper handling, read and under-
stand the following information be-
fore handling the shock absorber.
The manufacturer cannot be held re-
sponsible for property damage or
personal injury that may result from
improper handling.

Do not tamper with or attempt to
open the gas cylinder.


Do not subject the shock ab-
sorber to an open flame or other
high heat sources, otherwise it
may explode due to excessive
gas pressure.


Do not deform or damage the
gas cylinder in any way, as this
will result in poor damping per-
formance.


Always have a Yamaha dealer
service the shock absorber.
_
EAU03170
Luggage strap holders There are four luggage strap holders
on the bottom of the passenger seat.
To use the strap holders, remove the
passenger seat, unhook the straps,
and then install the seat with the straps
hanging out from under the passenger
seat. (See page 3-17 for passenger
seat removal and installation proce-
dures.)1. Luggage strap holder (× 4)
2. Hook (× 4)
U5PWE0.book Page 23 Friday, December 7, 2001 5:14 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 50,000 km
13 Drive chainCheck chain slack.
Make sure that the rear wheel is properly aligned.
Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain
14*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20,000 km
15*Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.√√√√ √
16 SidestandCheck operation.
Lubricate.√√√√ √
17*Sidestand switchCheck operation.√√√√√ √
18*Front forkCheck operation and for oil leakage.√√√√
19*Shock absorber
assemblyCheck operation and shock absorber for oil leakage.√√√√
20*Rear suspension relay
arm and connecting arm
pivoting pointsCheck operation.√√√√
21*Electronic fuel injectionAdjust engine idling speed and synchronization.√√√√√ √
22 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
23 Engine oil filter cartridgeReplace.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
U5PWE0.book Page 3 Friday, December 7, 2001 5:14 PM

MOTORCYCLE CARE AND STORAGE
7-3
7Cleaning the titanium muffler
This model is equipped with a titanium
muffler, which requires the following
special care.

Use only a soft, clean cloth or
sponge with mild detergent and
water to clean the titanium muffler.
However, if the muffler cannot be
thoroughly cleaned with mild de-
tergent, alkaline products and a
soft brush may be used.


Never use compounds or other
special treatments to clean the ti-
tanium muffler, as they will remove
the finish on the outer surface of
the muffler.


Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium muffler, which can be
removed with a mild detergent.


Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titani-
um muffler is normal and cannot
be removed.After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
EWA00031
WARNING
_

Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
_
U5PWE0.book Page 3 Friday, December 7, 2001 5:14 PM

SPECIFICATIONS
8-3
8
Maximum load* 202 kg
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
High-speed riding
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 17 M/C × MT 3.50
17 × MT 3.50
Rear
Type Cast wheel
Size 17 M/C × MT 6.00
17 × MT 6.00Brakes
Fr o n t
Type Dual disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 120 mm
Rear 130 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 32 A@ 5,000 r/min
U5PWE0.book Page 3 Friday, December 7, 2001 5:14 PM

INDEX
SSafety information.................................... 1-1
Seats ..................................................... 3-17
Passenger seat ................................ 3-17
Rider seat ........................................ 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shift points (for Switzerland only)............. 5-3
Shock absorber assembly, adjusting ..... 3-21
Sidestand .............................................. 3-24
Sidestand, checking and lubricating....... 6-31
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Starting a cold engine .............................. 5-1
Start switch ............................................ 3-12
Steering, checking ................................. 6-32
Storage.................................................... 7-4
Storage compartment ............................ 3-19
Supporting the motorcycle ..................... 6-39TTachometer ........................................... 3-11
Tail/brake light ....................................... 6-37
Throttle cable free play, adjusting .......... 6-19
Throttle grip and cable,
checking and lubricating ...................... 6-30
Tires ...................................................... 6-19
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-44
Troubleshooting charts .......................... 6-45
Turn signal indicator lights ....................... 3-2
Turn signal light bulb, replacing ............. 6-37
Turn signal switch .................................. 3-12
VValve clearance, adjusting .................... 6-19
Vehicle identification number................... 9-1WWheel bearings, checking ..................... 6-33
Wheel (front) ......................................... 6-39
Installing .......................................... 6-41
Removing ........................................ 6-39
Wheel (rear) .......................................... 6-42
Installing .......................................... 6-43
Removing ........................................ 6-42
Wheels .................................................. 6-22
U5PWE0.book Page 2 Friday, December 7, 2001 5:14 PM